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A ‘green’ aura has been cast over the auto industry in ways large and small. While there has been growing interest in vehicles with greater environmental performance since the 1990s, that interest has been incremental. Higher efficiency models? Yep. Alternative fuel vehicles? Sure, some. Hybrids? Yes please. Plug-in models? Of course, growing slowly over the years but increasing exponentially in recent times, in no small part due to generous federal and state incentives, regulations moving us away from internal combustion, and a wholesale shift in auto industry strategies that are embracing electrification.

For several decades, most of this was driven by the need to address fuel efficiency and energy diversity, tackling a vexing dependency on imported oil. The other important driver was the need for cleaner-running cars with significantly lower tailpipe emissions, which spoke to mitigating the smog that has historically created air quality issues in major cities across the country.

A Focus on Carbon Emissions

Then, sometime around 15 years ago, there was a shift as concerns about climate change and carbon emissions began taking shape. While smog-forming emissions and fuel efficiency continue to be fundamental to the need for cleaner cars, carbon emissions – and ways to decrease them – is driving greater interest in plug-in vehicles that enable zero-emission driving. All this interest has grown in tandem with awareness of new vehicle models that achieve ever-higher levels of environmental sustainability across the board.

Widely recognized as the most important environmental awards in the automotive field over the past 19 years, Green Car Journal’s Green Car Awards™ program takes all this in account as the most environmentally positive vehicles are identified each year, as they have been since the first Green Car Awards were announced in Los Angeles in 2005. As we’ve seen in recent years, electrification has taken on increasing importance in the automotive market and this is reflected in a greater number of electrified vehicles as finalists, and as it turns out, in this year’s award winners. And that leads us to this year’s Green Car Awards™ program.

Green Car of the Year

Toyota Prius Prime, an example of green cars, is charging.
Toyota Prius Prime, 2024 Green Car of the Year.

Green Car Journal has awarded its prestigious 2024 Green Car of the Year® honor to the Toyota Prius Prime plug-in hybrid electric vehicle. Toyota’s Prius has earned its well-deserved reputation as a leading eco-conscious model since its introduction to American highways in 2000. Yet, amid the tremendously competitive nature of the Green Car Awards™ field and the program’s focus – which considers not only environmental achievement but also traditional touchstones like performance and a fun-to-drive nature – the Green Car of the Year© honor has remained elusive for the Prius and its plug-in iteration over the years. That ends now with the Prius Prime’s win of 2024 Green Car of the Year.

Toyota’s Prius Prime has evolved to become the ideal vehicle for our time. The plug-in hybrid variant of the new fifth-generation Prius hatchback, Prius Prime champions the high efficiency and eco-consciousness that has long defined the Prius nameplate. Now it also speaks to car enthusiasts with its compelling style and impressive performance. Importantly, it offers the range-anxiety-free ability to drive 44 miles on battery power and 600 overall miles as a hybrid. Given the average daily miles driven by consumers, that means most Prius Prime owners will find their daily driving experience to be one behind the wheel of a zero-emission electric vehicle achieving up to 127 MPGe.

Green SUV of the Year

Alfa Romeo Tonale plug-in hybrid on the road.
Alfa Romeo Tonale, 2024 Green SUV of the Year.

There’s no lack of SUV models on the market these days so choices are abundant. Increasingly, many of these models feature electric drive and plug-in capability, and the magazine’s focus has gravitated here. To that end, Green Car Journal editors have identified the Alfa Romeo Tonale, this brand’s first plug-in hybrid, as the magazine’s 2024 Green SUV of the Year™.

The Tonale combines the marque’s sensuous Italian style with welcome functionality, a sporty and high-tech interior, and an engaging driving experience courtesy of adjustable driving dynamics and best-in-class horsepower. Its 15.5 kWh lithium-ion battery, which can be charged in less than three hours with a 240-volt Level 2 charger, enables the Tonale to drive 33 zero-emission miles on battery power while delivering an overall 360 mile range.

Family Green Car of the Year

Mitsubishi Outlander PHEV plug in hybrid is one of the popular green cars on the highway.
Mitsubishi Outlander PHEV, 2024 Family Green Car of the Year.

Honored with Green Car Journal’s 2024 Family Green Car of the Year™ award is the Mitsubishi Outlander PHEV, the electrified version of this automaker’s seven passenger Outlander SUV. This handsome electrified SUV does it all. Now a two-time winner of Family Green Car of the Year™,  and in its earlier generation winner of 2019 Green SUV of the Year, the Outlander PHEV’s charms begin with three row seating for larger families, with the rear seat foldable and stowable in a floor well to optimize cargo space.

The Outlander PHEV’s efficient gas engine/twin motor PHEV drivetrain delivers satisfying efficiency while offering 38 miles of battery electric range as an EV, plus a total 420 mile driving range overall. Like full electric vehicles, the plug-in hybrid Outlander PHEV features ‘one pedal driving’ and DC fast charge capability. Adding to its versatility is Mitsubishi’s Super-All Wheel Control that enables confident driving over varying terrain and in challenging road conditions.

Green Car Product of Excellence

Making the cut to become a finalist in a Green Car Awards™ category is an honor earned by virtue of commendable environmental achievement that distinguishes a model above its peers. Each of these vehicles is recognized with Green Car Journal’s 2024 Green Car Product of Excellence™.

2024 Green Car of the Year© finalists honored with Green Car Journal's Green Car Product of Excellence: Honda Accord Hybrid, Hyundai Ioniq 6, Hyundai Sonata, Tesla Model 3, Toyota Prius Prime.

2024 Green SUV of the Year™ finalists honored with Green Car Journal's Green Car Product of Excellence: Alfa Romeo Tonale, Chevrolet Blazer EV, Dodge Hornet, Genesis GV70 Electrified, Hyundai Kona.

2024 Family Green Car of the Year™ finalists honored with Green Car Journal's Green Car Product of Excellence: Kia EV9, Kia Sorento, Mazda CX-90 PHEV, Mitsubishi Outlander PHEV, Toyota Grand Highlander.

Front view of 2024 Chevrolet Trax crossover.

The Chevrolet Trax was introduced as an affordable crossover option in 2013 and has  enjoyed moderate success in North America and Asian markets since its arrival. Now entering its second generation, the 2024 Trax is set to replace the now-canceled Chevrolet Cruze, keeping price a primary concern for entry-level buyers while maintaining an exciting aura that General Motors hopes will attract younger buyers.

Chevrolet utilizes the GM VSS-F platform for the 2024 Trax, a front-engine, front-wheel-drive configuration for compact SUVs and crossovers. Five trim levels are available including the entry-level LS and 1RS, mid-range LT and 2RS, and top-end ACTIV trim. The Trax is available in front-wheel-drive only.

Allow wheel shown on 2024 Chevrolet Trax crossover.

Efficient Turbo Engine is Standard

Trax is powered by a 1.2-liter DOHC turbocharged three-cylinder engine sporting 137 horsepower and 162 lb-ft torque. Power is delivered to the road through a six-speed automatic transmission. The little inline three-cylinder earns an EPA estimated 28 city/32 highway/30 combined fuel efficiency rating.

In a stylistic leap forward for the Trax, it’s evident that Chevrolet used its larger Blazer model as an inspiration for this updated model. A familiar chiseled front end is present along with slim LED running lights that sit atop a recessed headlight assembly. The use of body lines is plentiful with all lines ending at a large, trapezoidal grille taking center stage.

2024 Chevrolet Trax crossover cabin.

Chevrolet Trax Cabin

Along the sides, Trax takes on a muscular appearance with a wide stance and slightly flared wheel arches. A diagonally placed crease runs along the bottom of the doors with another crease shooting off of the C-pillar into the rear door. Its 7.3-inch ground clearance allows for a more rugged and capable presence.

Looking rearward, the muscularity continues with an inset and chiseled rear hatch that mimics the front grille’s trapezoidal design, with the hatch flanked on either side with attractive angular taillights. A sharply sloping rear window reaches up to a small roof spoiler that slightly curves around the top of the window.

2024 Chevrolet Trax crossover seat detail.

Contrast Stitching Adds a Sporty Look

Chevrolet has also made a significant effort in redesigning the interior of the Trax with yet more angles and body-colored accents used here. Available contrast stitching adds sporty style on both front door inserts and seats, along with body-colored seat piping. Even the shift boot gets a sporty touch. Camaro-inspired circular HVAC vents are placed at both corners of the dashboard. Easy-to-clean rubber is used on all frequently touched surfaces, such as the center and door armrests. A standard eight-inch or available 11.3-inch infotainment screen sits in the middle of the dash. The cabin takes on a driver-centric feeling with the infotainment screen and center dials oriented toward the driver. This subcompact crossover seats five and offers 25.6 cubic feet of cargo area, expanding to 54.1 cubic feet with the rear seats folded flat.

Tech and safety have been thoroughly implemented throughout the new Trax. Here, Chevrolet employs its Chevy Safety Assist 2 driver assist software that includes Automatic Emergency Braking, Pedestrian Braking, and Lane Keep Assist, among others. Both infotainment systems feature Apple CarPlay and Android Auto capability, with the optional 11.3-inch variant offering wireless connectivity for those applications.

The 2024 Trax is taking on a large responsibility as it has to fill the gap left by all of Chevrolet’s previous compact sedans, all the while remaining as affordable as possible. This new iteration is poised to do just that at a very agreeable starting price of $21,495, with an attractive appearance to boot.

Contrast stiching on shift boot.
Mike Hornby, VP of Stanadyne.
Michael Hornby, Global Vice President of Product Engineering at Stanadyne.

The propulsion challenges facing society are complex and multi-dimensional. Decarbonization is at the core of these challenges and, unfortunately, there is no singular fuel type or technology solution to solve them all. Regardless, the transportation segment requires decarbonization – and it requires it yesterday. This truth and its aggressive timetable are why the internal combustion engine is part of the larger solution to reduce lifecycle carbon emissions to address climate change trends.

Regulating tailpipe carbon will not solve the problem of carbon dioxide alone. Reducing the carbon intensity of electric grids will take time. Electric vehicles and plug-in hybrids are great solutions for certain applications, but also need time to reach critical mass. In the meantime, we continue to rely on liquid fuels for combustion engines in conventional vehicles, hybrids, and plug-in hybrids for many on- and off-road applications. Therefore, low-carbon intensity fuels in conjunction with powertrain electrification/hybridization is needed.

Hybridization and low-lifecycle carbon intensity fuels can work together to contribute to a low-net carbon future. The internal combustion engine is ready to use low- and zero- carbon fuels to quickly move down sustainable fuels pathways, power hybrids, and enable more rapid vehicle electrification.

Any decarbonization strategy needs to utilize longer-term low carbon fuels / renewable fuels. The immediate impact of drop-in alternative fuels on legacy vehicle fleets is too great to be dismissed, especially with an existing delivery infrastructure. Industry and legislators alike need to realize it is not always about net zero. Having low-carbon content across a broad scale has a significant decarbonization impact across all transportation sectors. Low-carbon fuels offer decarbonization benefits today as we prepare for the future.

Stanadyne, a leading global fuel and air management systems supplier, is continuing to develop engine innovations enabling the efficient and economic use of low-carbon and future fuels. This continued investment is necessary, as future fuels are propulsion technology drivers with fuel system challenges still needing solutions. As we head down low-carbon fuel pathways, some fuels are thermodynamically challenging with their lower heating values. This and other characteristics make them challenging to use. Their lubricity and viscosity also can be issues, which affect engine start-stop functions and maintaining high fuel delivery pressures for cleaner combustion.

Hyper-Collaboration & Hybrids

Vehicle display in a hydrogen low carbon vehicle.

Consumers, vehicle manufacturers, and propulsion systems providers want diesel performance and total cost of ownership, but with a low-carbon fuel without the shortcomings, difficulties, and reduced range. There is a growing impatience for fuel delivery solutions to be developed. Automakers have stated a need for “hyper-collaboration” with suppliers to develop and implement clean propulsion options to meet state and federal legislation.

There are many technology pathways to achieve low- and net-zero carbon emissions. However, hybrid powertrains powered by low-carbon intensity fuels are one of the fastest tracks to decarbonization development and deployment. Alcohol, hydrogen, propane, compressed natural gas, dimethyl ether (DME) and other sustainable low-carbon intensity fuels can energize these small displacement, high-energy output, high speed engines. High-pressure fuel delivery systems operating at twice the flow help overcome alternative fuels’ low energy content. Many systems already can handle biodiesel and other drop-in renewable fuels currently available in the market.

Accelerating Engine Innovation

Powertrain and fuel system innovation are key to a sustainable future. Stanadyne is accelerating engine innovation with its growing portfolio of renewable and future fuel complaint products. Our breakthrough direct injection liquid propane system, hydrogen direct injection design platform, and high-pressure direct injection pump and injector advancements are driving internal combustion engine decarbonization.

A low-carbon approach isn’t exclusive to fuels. Stanadyne takes a lifecycle approach by designing products for remanufacturing to support a circular internal combustion engine economy. More than two decades of remanufacturing expertise at scale and quality has kept 15 million pounds of waste out of landfills.

Compete, Complement, Co-exist

Advanced internal combustion technology will continue to be a dominant part of the fuel and technology mix for decades to come. New engine designs and fuels, like hydrogen and e-fuels, will drive decarbonization. As zero emission technologies continue to emerge, expect a world where engine technologies and fuels compete, complement, and co-exist.

Michael Hornby is Global Vice President of Product Engineering at Stanadyne

Green Car Time Machine - archive articles from Green Car Journal.

Plug-in hybrids are expected to play an increasingly important role in the mission to decarbonize transportation. While many think that interest in PHEVs is a recent phenomenon, that’s not the case since the concept has been intermittently explored throughout automotive history. Real momentum gathered soon after mass-market gas-electric hybrids hit our shores over two decades ago, with some envisioning a huge benefit in evolving hybrids to enable driving exclusively on battery power. Here, we share an article focused on this vision from the Green Car Journal archives, just as it ran 18 years ago.

Excerpted from Fall 2005 Issue: It’s hard to imagine a more gripping state of affairs at the start of the 21st century. A cloud of smog hangs over our cities while the threat of global warming looms ever larger. Oil prices are rising to record highs and while there’s no imminent danger of running out of petroleum, no one knows how long supplies will last. For a final dramatic touch, most of that oil sits beneath the powder-keg that is the Middle East.

A hydrogen hero is on the way, but many worry that we don’t have time to wait, unsure of what happens if oil supplies drop off and we’re caught without a safety net. A growing chorus is clamoring for a near-term solution, something that can be implemented now to significantly reduce oil consumption. The stage has been set for plug-in hybrids.

How Plug-In Hybrids Work

The plug-in hybrid is an evolution of the ‘conventional’ hybrid vehicle. Plug-in hybrids function the same way, assisting the engine with battery power or electric energy captured during deceleration, but take the idea a step further. Increased battery capacity allows plug-ins to rely more on electricity and less on gasoline, extending electric-only driving range and delivering even better fuel economy. The extra electric power is drawn from the electrical grid by plugging into power outlets while a vehicle isn’t being driven.

The virtue of the plug-in hybrid comes to light with some statistics. A majority of Americans live within 20 miles of their jobs and most trips are less than 20 miles long. With an electric-only range of up to 60 miles, daily drives to work in a plug-in hybrid might not require any gasoline at all as long as the battery is recharged each night. For longer trips, the vehicle reverts back to conventional hybrid operation. If plug-in hybrids are ever designed and built from the ground up, rather than being converted from existing models like we’re seeing today, an even smaller engine could improve fuel economy at every stage.

Prius Hybrid a Good PHEV Platform

Though the Toyota Prius is not a plug-in hybrid, it serves as a good platform for a conversion. The California Cars Initiative, a non-profit organization, first built one to show it could be done. The conversion turned out to be so promising that some companies are looking to make a for-profit business out of it.

Engineering firms EnergyCS and Clean-Tech have joined forces to form EDrive Systems, which is developing a conversion kit for the second-generation Toyota Prius. The kit removes the stock Panasonic nickel-metal-hydride (NiMH) battery and replaces it with a Saphion lithium-ion battery from Valence. The new battery adds 170 pounds to the Prius, but also makes about 9 kWh instead of the original's 1.3 kWh. That means there's much more electrical power available to drive the car.

Some careful software tweaks are made to handle the extra power of the hardware. The EDrive system takes advantage of a built-in ‘EV mode’ that forces the Prius to run purely on electric power until speeds reach 33 mph. This ensures that no precious fuel is sapped until the computer deems it absolutely necessary. According to EDrive, in a stock Prius, the batteries would only provide about one mile in this mode; the company’s converted plug-in Prius extends that range to as much as 35 miles.

Drive System for Plug-In Hybrids

To further hold off engine intervention, the computer is told the battery is full until the actual state of charge dips below 20 percent. This bit of misinformation forces Toyota’s Hybrid Synergy Drive to inject as much electric power as possible into the drive system. After the battery is about 80 percent depleted, the EDrive Prius carries on like a normal hybrid and maintains the charge of the battery as needed. Once the EDrive Prius is parked, it’s plugged into an external 110-volt charger that can replenish a fully depleted battery in about seven to nine hours.

Experimental battery pack for plug-in hybrids.

An additional dash-mounted readout precisely meters fuel consumption and displays how far the throttle pedal can be depressed before prompting the engine to start up. It’s a useful tool because driving style matters. Aggressive driving and 75 mph cruising will yield 70-80 mpg, say the EDrive folks, while relatively mellow driving earns well over 100 mpg. Low speed city driving and cruising at 55 mph can reportedly push fuel economy closer to 200 mpg. And when the battery is depleted after 50-60 miles of driving, fuel economy reverts back to the roughly 45-50 mpg of the stock Prius.

EDrive Systems hopes to sell its conversion kit for $10,000 to $12,000 in early 2006. At this cost, EDrive’s market is limited to those with the bucks to support making such a statement, but it’s a start.

Others Working on Plug-In Hybrids

The Prius is not the only vehicle lending itself to plug-in conversion. DaimlerChrysler is working with the Electric Power Research Institute (EPRI) to build 40 plug-in hybrid versions of its Sprinter commercial van for use in demonstration fleets. Electric boost comes from a 70 kW motor positioned between the transmission and clutch, which is fed by a 14 kWh NiMH battery stowed beneath the cargo floor.

Drivers of the plug-in Sprinter hybrid can push a button to put the vehicle in electric-only mode, which is good for a range of about 19 miles. When not selected, the hybrid’s electronic controller alternates power between the vehicle’s diesel engine and electric motor to optimize fuel economy, or combines the two when power demands are high. This plug-in variant is designed for recharging on Europe’s 230 volt network, a task that takes about six hours for a fully depleted battery.

Valence battery for plug-in hybrids.

The stock Sprinter, with its small, 4- cylinder diesel engine, is already quite the efficient hauler with fuel economy as high as 30 mpg. Converted to a plug-in hybrid, DaimlerChrysler says fuel economy improves anywhere from 10 to 50 percent, depending on use. That means up to 45 mpg from a commercial delivery vehicle – simply unheard of in its class. So far, DaimlerChrysler is the only automobile manufacturer producing its own plug-in hybrids.

California Cars Initiative

One of the most notable forces behind the rising profile of the plug-in is Felix Kramer and his Palo Alto-based California Cars Initiative. The group is mobilizing support from fleets, government agencies, and private buyers in an attempt to break the vicious cycle that plagues many new technologies: Motorists won’t buy plug-ins on a large scale unless the price is right, and the price won’t come down until automakers are convinced there will be buyers.

Not content to wait around for the manufacturers, Kramer is looking at other ways to put plug-in hybrids on the road. The plan is to utilize venture capital, set up a Qualified Vehicle Modifier company that could work with automakers in a fully certified capacity, and convert existing hybrid models without voiding original vehicle warranties. In Kramer’s mind, conversion possibilities include Ford’s Escape Hybrid and models using Toyota’s Hybrid Synergy Drive such as the Prius, Highlander Hybrid, Lexus RX400h, and other upcoming models.

The potential of the plug-in hybrid in reducing emissions and oil dependency has put environmentalists and conservative think-tanks in an unusual position: They’re on the same side. Set America Free, the Center for Security Policy, and others have joined electric vehicle die-hards in calling for mass production of plug-in hybrids. Support from former Secretary of State George Shultz and former CIA director James Woolsey lends considerable credibility to the cause.

ED Drive Systems will produce plug-in hybrids.

Plug-In Hybrids and Government

Despite this clamoring, the U.S. government has yet to respond in a big way. An amendment to the massive energy bill recently approved by President Bush allocates a relatively tiny $40 million for hybrid vehicle development, some of which could go toward plug-in hybrids...but there’s no guarantee.

This leaves local government to take charge. The City of Austin, Texas, with help from its municipal utility Austin Energy, has become the first city to develop an incentive plan for plug-in hybrids. ‘Plug-In Austin’ is looking to raise $50-$100 million to provide rebates on plug-in hybrid purchases for public and private use, as well as for running an educational campaign to generate consumer interest. Austin is one of 10 cities that will begin testing DaimlerChrysler’s Sprinter plug-in hybrid next year.

The ‘Plug-In Austin’ campaign is designed to expand to other communities around the country. Representatives from Austin Energy are approaching the nation’s 50 largest cities in an effort to encourage them to replicate Austin’s program. Already, Seattle City Light in Washington state has shown interest in offering customers incentives to buy plug-in hybrid vehicles in the Puget Sound region. Across the country and across the political spectrum, the plug-in hybrid is winning fans.

Professor Andy Frank at the University of California, Davis is an ardent proponent of plug-in hybrids and, having built plug-in prototypes since 1972, is also one of the most experienced. Rather than an intermediary step to hydrogen, Professor Frank believes the plug-in hybrid could be an end in itself. A plug-in hybrid with a 60 mile electric range, like the ones Frank and his students build, reportedly uses only 10 percent gasoline and 90 percent electricity on an annual basis. “That 10 percent of gasoline could be replaced by biofuels,” says Frank, taking an interesting direction that could find gasoline use eliminated altogether.

$7,000 Additional Cost for PHEVs

The possibilities don’t end there. “We have the capability, for the first time, of integrating the electric grid with transportation,” explains Frank. The electrical grid right now has enough excess capacity to support half the nation’s vehicle fleet if they were converted to plug-in hybrids, says Frank. The energy is domestically produced, the infrastructure already exists, and, though much of our electricity today comes from coal-burning powerplants, renewable and non-polluting sources such as wind and solar power could play a larger role. “People don’t think of plug-ins as alternative fuel cars, but they are,” says Frank. “You could be running your car on solar or wind power.”

At less than a dollar per gallon during off-peak hours, when most plug-ins would be recharged, plug-in hybrid drivers would be paying a lot less in fuel costs. As for the extra up-front cost, Frank points to a UC Davis study that shows how automakers could build plug-in hybrids by adding only $7,000 to the price of a $20,000 car. So why isn’t this already happening? Some in the auto industry maintain that battery technology isn’t ready yet, a claim that Frank and others dismiss. More significantly, Frank asserts there’s a general reluctance to invest, with struggling giants in the industry unwilling to take risks unless convinced there’s a good chance that a sizeable return will result.

“What I’m trying to demonstrate is that if a bunch of students can do it, the car companies should be able to do even better.” Andy Frank, the California Cars Initiative, the City of Austin, and many others feel it’s up to them to take the lead in getting the word out and generating demand. With the success they’ve met, and the wide-ranging benefits that plug-ins put within reach, there’s every reason to believe that at least some in the auto industry are paying very close attention.

Andrew Bennett, CEO of EVolve, a company that supports eRoaming for electric vehicle charging.
Andrew Bennet, CEO of EVolve

Though the amount of public charging stations across the country has grown sharply over the past year – increasing more in 2022 than in the prior three years combined – driver satisfaction with charging infrastructure has dropped significantly over the same time period. From long wait times to high costs, there are many hurdles that must be overcome to accelerate widespread EV adoption.

Specifically, as the EV market has grown, it’s become increasingly fragmented and, as a result, difficult to navigate. With its wide range of stakeholders with distinct business needs to the increasing variety of charging hardware that runs on differing software, a lack of compatibility across the ecosystem often leaves drivers unsure where they can reliably charge their vehicles – what has come to be known as “EV range anxiety” – or having to toggle between multiple applications just to refuel.

How eRoaming Works

We can overcome much of these frustrations by improving interoperability and roaming capabilities throughout charging infrastructure. The concept of EV roaming, also referred to as eRoaming, opens customer access to an almost endless number of chargers. Similar to the use of roaming on a cellular network, eRoaming allows drivers to charge at another service provider’s charging station and have the charging transaction integrated with their normal method of payment. We’ve seen the success of eRoaming in supporting tremendous EV growth throughout Europe – where roaming has been the norm in countries like the Netherlands and Norway for the past decade – and it’s time we did the same in the U.S.

However, delivering EV roaming is an incredibly complex process, involving negotiated service and clearing agreements, comprehensive communications standards, various protocols, and support of multiple languages, currencies, tax rates, and regulations. Its successful deployment depends on eMobility providers (eMSPs) and charge point operators (CPOs) – traditionally separate players in the e-Mobility ecosystem – working together to share their capabilities through either a peer-to-peer Open Charge Point Interface (OCPI) protocol or leveraging a roaming hub, such as Hubject, GIREVE, or e-clearing.net.

What’s more, to enable true interoperability, EV charging management platforms must be compatible with all roaming hubs and support OCPI-based roaming, providing a scalable, live, and automated EV roaming setup between eMSPs and CPOs. At EVolve, a subsidiary of Vontier Corporation, our integrated smart energy management platform allows us to manage hundreds of thousands of EV chargers on roaming networks. From customer-facing tools that streamline the eRoaming experience for drivers to back-end technology that authorizes charging sessions, reconciles transitions between CPOs and eMSPs, and shares charge point data, our platform equips EV charging networks, OEMs, and other e-Mobility partners with a backward-compatible solution to easily deliver eRoaming and create a more reliable and convenient EV charging experience for customers.

All e-Mobility Players Will Benefit

Although a complicated landscape, what’s clear is that achieving widespread eRoaming will take the investment, collaboration, and cooperation of the entire industry. And despite differing business needs, this is an issue that all e-Mobility players stand to benefit from. Not only is improving roaming capabilities key to unleashing the true power of electrification – elevating outcomes for all corners of the ecosystem – but it will bring increased use to the charging points of CPOs and foster further brand recognition and loyalty for eMSPs, creating greater streams of revenue for both.

As we consider our goals for the years to come across the EV ecosystem, let’s all prioritize working together to enable eRoaming and increase interoperability to realize the full potential of the EV transformation.

Andrew Bennett is the CEO of EVolve, a Vontier company

Damian Breen, founder of Environmental Communications Strategies.
Damian Breen, founder of Environmental Communications Strategies.

In June, the CEO of German manufacturer MAN Truck & Bus SE (MAN), Alexander Vlaskamp, told Austrian Newspaper Der Standard that:“E-mobility is coming now. The technology is mature and most efficient. In our estimation 80 or even 90 percent of logistics trucks will be electrically powered…If hydrogen is to be used, it must be green. And we see today that hydrogen is far too expensive (and) therefore, hydrogen will only be used in a small segment in Europe, such as for special transport.”

I became aware of this pronouncement through a friend in the U.S. trucking industry, who attached the article to an e-mail, saying, “So, hydrogen is dead!” Even as someone who has never been afraid to hold strong opinions on technology, I remember reading my friend's e-mail and thinking, “Well, that’s a bit extreme isn’t it?” Then I took some time to read Mr. Vlaskamp’s full interview and, in fairness, what he said is nuanced. He is not saying all hydrogen is too expensive or that the technology doesn’t work. He is simply pointing out that the cost of ‘green’ hydrogen as a fuel is too high for his customers to do their business.

Fair enough, Vlaskamp knows his customers, and trucking has and will always be a bottom-line driven industry. However, he goes on to state that there is already enough electricity in Austria to deal with the trucking fleet transition, and that to support the 30 percent of trucks in Europe going electric by 2030, 20,000 fast-charging stations will be needed, at a cost of several billion euros! This is where he loses me and quite a few others, as we will see below.

Here in the U.S., as the battle over the California Air Resources Board (CARB) Advanced Clean Fleets (ACF) regulation spills over into Congress, companies and truckers are faced with impossible choices. Do they wait to see if the bills introduced by Rep. John Joyce (R-PA) in the House of Representatives and/or Sen. Markwayne Mullin (R-OK) in the Senate, forestall CARB’s rule, or do they start to plan for the zero-emission future now? They haven’t got much time to figure it out; CARB’s rule goes into effect for the first trucks in 2024. One thing is certain: Europe’s second-largest truck manufacturer muddying the waters regarding technology choices won’t help anyone! To try and make sense of whether hydrogen is an option for U.S. trucking, I decided to talk to three experts in the field.

Batteries Can't Do It All

Dr. Tim Lipman is an energy and environmental technology, economics, policy researcher and lecturer with the University of California, Berkeley. His research focuses on electric-drive vehicles, fuel-cell technology, combined heat and power systems, biofuels, renewable energy,  and hydrogen-energy systems infrastructure. When I spoke to Tim about the MAN CEO’s thoughts on hydrogen and electric trucks, he had this to say: “Batteries can’t do it all, that is for certain, and I think everyone is underestimating the level of effort needed to get the grid ready for transportation electrification.” He pointed to the fact that fast-charging infrastructure for trucks might require megawatts of power, and whether that power is drawn directly from the grid or from on-site battery storage, it will not be cheap. He also stated that the engineering and technology challenges for charging sites could be significant, given the geographic locations of California’s truck parking sites relative to the grid, the anticipated load growth from truck charging, and the capacity of certain electrical feeder lines. Tim believes these challenges and their costs have already made several public bus fleets (subject to a separate CARB zero- emission rule) reverse course on battery-electric buses in favor of hydrogen fuel cell electric buses.

Hydrogen Cost Will Come Down

On the costs of hydrogen, currently retailing somewhere between $16 to $36 per kg, Dr. Lipman was very clear that it is too high. He points to the war in Ukraine, and the entry of California refiners into the low-carbon fuel standard (LCFS) credits program, as being significant contributors to the current cost issue. The Ukraine war has caused the costs of natural gas, a raw material for the steam reformation of hydrogen, to rise sharply; and the conversion of some California refineries to renewable fuels has halved the payments available for LCSF credits from CARB for the sale of hydrogen. However, he believes that the recent announcement of $7 billion in federal grant funding to establish regional clean hydrogen hubs in 16 states will have a big impact on driving down costs. Because of his involvement in California’s successful application to the U.S. Department of Energy for one of these hubs, Tim was reluctant to give his thoughts on how much hydrogen could retail for, simply saying that the hubs will make hydrogen a lot cheaper.

Finally, Tim took some time to explore the comments on ‘green’ hydrogen by MAN’s CEO, noting that it might be more helpful to look at the fuel’s production and carbon intensity. Tim explained that the term ‘green’ hydrogen means production of the gas from the electrolysis of water using renewable electricity. This pathway is preferred by many in the environmental movement, as it dispenses with the steam reformation of methane completely. Hydrogen from any form of methane is viewed by some as a bait and switch strategy by a fossil fuels industry, the currently leading producer of U.S. hydrogen, seeking to extend the use of natural gas.

Low Carbon Hydrogen Production

However, Tim pointed out that other production methods, such as the steam reformation of bio-gas (i.e. methane created from animal manure or wastewater bio-digestors) could be less carbon intensive than ‘green’ hydrogen. This is due to the fact that the releasing of bio-gas directly to the atmosphere has a much more detrimental impact on climate than converting it to hydrogen. Therefore, if we look to carbon intensity and climate impacts as our north star (and don’t get hung up on the hydrogen color wheel), investing in these other low-carbon production methods could increase hydrogen supply and bring down costs significantly. This certainly would change the economics of the fuel dramatically for Mr. Vlaskamp and his customers.

Hyundai-XCIENT hydrogen fuel cell truck on the road.

I also spoke with Dr. Matt Miyasato, Vice President of Strategic Growth and Government Affairs for FirstElement Fuel, the largest retailer of hydrogen fuel stations in the world. Prior to joining FirstElement Fuel, Matt served as Deputy Executive Officer and Chief Technologist at the South Coast Air Quality Management District. Matt was taken aback by the MAN CEO’s comments, stating: “This is really premature! There is no silver bullet, and we are going to need all the solutions.”  Matt went on to say that electricity is a great solution for fleets traveling shorter routes (up to 40 miles), with fixed hubs that are well supplied with electricity and a duty cycle that allows for overnight charging. However, he too cautioned regarding the ability to install the charging infrastructure, even in the best of circumstances. He expressed concern with the existing grid infrastructure, the possible need for battery banks to charge multiple vehicles, the huge amount of electricity needed, and the rate at which vehicles can charge. In fact, Dr. Miyasato’s main objection to Mr. Vlaskamp’s comments was that they totally discounted the needs of many drivers and fleets. For some truckers, the time required to recharge batteries is simply not practical or cost effective. Time is money in the trucking business, and extensive wait times to recharge trucks won’t cut it.

Consider All Technologies/Fuels

That’s not to say that the hydrogen infrastructure is perfect. Matt did own up to issues related to the cost of the fuel and the ability to permit, roll out, and maintain stations. However, he also noted that no one had yet built an electrical retail infrastructure for long-distance truck routes (those over 200 miles), whereas his company planned to launch their first truck fueling station in Oakland, California, in December 2023. He said, “With what we know today about costs and engineering, it would be very short-sighted to write off any technology path at this point.”

Finally, I spoke with Jaimie Levin, Director of West Coast Operations and Senior Managing Consultant for the Atlanta-based Center for Transportation and the Environment (CTE). Jaimie previously worked as Director of Environmental Technology at the Alameda-Contra Costa Transit District (AC Transit) where he oversaw the alternative fuels deployment program. He currently heads up the NorCAL ZERO advanced technology demonstration project, which is bringing 30 Hyundai Xcient fuel cell electric trucks into service at the Port of Oakland in northern California. These Class 8 vehicles have a range of between 400 and 500 miles and a payload capacity of 39,000 lbs. This project is in the road trials phase, with 10 trucks currently deployed hauling steel from the port to California’s Central Valley.

Critical Factors for Truckers

Jaimie stated that the current crop of Class 8 battery-electric trucks, while working fine in the hub model described by Dr. Miyasato, were “really working against what truckers need.” He cited four critical factors for truckers – range, payload capacity, fueling speed, and resiliency. On range, Jaimie states that trucks with variable routes can’t have limits. They need to be able to do whatever route and distance are required by a job. On payload, he cited the total weight limits on the California and national highway system as being a serious issue for battery-electric trucks. The weight of current battery trucks that can travel 250 miles could be as much as 2,000 lbs. more than their diesel counterparts. In an industry where payload is ‘the’ thing, that would reduce carrying capacity and profit. On fueling speed, Jaimie stated that truckers can’t wait around for an hour for their rig to charge up. Costs and deadlines simply won’t allow it. Lastly, on resiliency, he talked about the strain put on California’s grid in the last few years by wildfires, extreme heat, and public safety power shutoff events. He notes that in trucking, you can’t have uncertainty on whether you can refuel your vehicle or not. An excellent point, considering that 77 percent of California communities rely solely on trucking for the movement of their goods.On the cost of fuel, Jaimie reiterated that it needs to come down, citing the same factors previously noted, and hopes that the hydrogen hubs will impact prices. On the cost of the trucks themselves, he believes that the economies of scale will have a big impact on driving down the total cost of ownership, making them comparable to diesel, but agrees that the initial cost of the truck itself will remain high.

I have spent some time looking at the future of battery technology – including lighter weight and faster charging options - and I discussed this with all three experts. While they see the new offerings as solving some issues with current battery trucks, they believe that they do not move the needle on power availability and the cost of infrastructure to charge electric trucks.

Conclusions

Hydrogen is far from done in terms of being a fuel for heavy-duty trucks, but its cost needs to come down quickly! Also, issues with the electric infrastructure and the location of California’s truck parking will hinder the rollout of battery-electric vehicles. This means neither technology is perfect and neither meets the needs of every trucking duty cycle. So, rather than trying to pick the winner in this technology horse race, truckers will need to explore their options based on their own unique locations and business needs. This won’t be easy but eliminating technologies out of hand makes no sense at this point.

Damian Breen is the founder of Environmental Communication Strategies and former Deputy Executive Officer of the Bay Area Air Quality Management District in California.

Nissan Ariya EV parked by water.

Nissan’s LEAF electric vehicle was groundbreaking when it was introduced in the 2011 model year and has maintained an honored spot in the Nissan lineup, but it’s on its way out. Until the time comes for a replacement, Nissan fans in search of a zero-emission option needn’t worry. There’s another choice in the new Nissan Ariya EV.

The Ariya is built on Renault-Nissan’s CMF-EV platform, also utilized by the European-market exclusive Renault Megane E-Tech Electric. It has the same exterior dimensions as the Nissan Rogue yet the same interior dimensions as the larger Murano, owing the larger space to the absence of a front trunk (“frunk”), along with a clever space-saving design.

A Pair of Powertrains

Nissan provides two powertrain choices. The standard powertrain setup is a single-motor, front-wheel-drive option producing 238 horsepower and 221 lb-ft torque. If buyers wish to upgrade, Nissan offers a 389 horsepower, 442 lb-ft torque dual-motor configuration that also boasts Nissan’s e-4ORCE all-wheel-drive system. This system is loosely related to the racetrack-dominating Nissan GT-R’s ATTESA E-TS torque split all-wheel-drive configuration. 

As for batteries, Nissan offers two of those as well. The entry-level battery is a 63 kWh liquid-cooled lithium-ion battery with an EPA-estimated range of 216 miles. The second, more powerful option is an 87 kWh lithium-ion battery which is also liquid-cooled and offers an EPA-estimated range up to 304 miles. The Ariya is capable of charging from 20 to 80 percent in about 40 minutes using a fast charger via its front fender-mounted charge port. 

Front end detail of the Nissan Ariya EV.

Nissan Arriya EV Design

Exterior and interior design were at the forefront of the Ariya’s conception. Nissan uses many traditional and modern Japanese techniques, combining them into a rather unique finished product. The front end of the Ariya exhibits what Nissan describes as chic and timeless Japanese futurism, or iki, exemplified by its Bullet Train-inspired fascia. Its slim, four-LED V-Motion headlights are underlined by thin LED running lights, darting diagonally into the translucent front grille. Underneath this see-through cover is an example of Kumiko, a traditional Japanese pattern. Large, functional air scoops sit in front of both wheels with a diffuser-inspired gloss-black central air intake situated at the bottom of the front end.

At the sides, the Ariya assumes a more sporty appearance, but still captures some of the minimalistic elegance that Nissan has tried to convey. Cleverly designed wheels take air and push it away from the body while in motion to minimize drag. A sleek, low roofline is painted gloss-black to create a floating look.

Overhead view of the Nissan Ariya EV.

Traditional Japanese Influences

At the back, Nissan angled the rear end a bit more than most SUVs to further its sporty appearance. A large roof spoiler comes down almost to the middle of the rear window. A thin LED rear light spanning the entirety of the rear hatch is present, with a design that hints at the Nissan Z. Another air diffuser-inspired design is seen at the bottom of the rear bumper. 

Inside the Ariya, Nissan has again employed traditional Japanese design. The door panels all have an embossed paper lantern-inspired pattern around the speaker-surround and armrest. HVAC vents are hidden in the dashboard, powered by haptic-touch buttons built into the dash beneath a convex 12.3-inch infotainment screen. Along with this screen is a connected 12.3-inch digital gauge cluster with easy to locate drive mode selections. Nissan has provided plenty of rear legroom and the Ariya is capable of folding the second-row seats completely flat, providing a maximum 60 cubic feet of cargo room with the second row folded. 

Nissan Ariya EV instrument panel.

High Tech Nissan Ariya EV

Arriya integrates Nissan’s newest driver assistance platform, ProPILOT Assist 2.0. Included in this iteration is a hands-on system that aids drivers with staying in their lane, changing lanes, and exiting highways. ProPILOT Assist 2.0 also allows drivers to take their hands off the wheel, as long as the drivers eyes are squarely on the road ahead. Nissan Safety Shield 360 is also present, offering High Beam Assist, Blind Spot Warning, and Pedestrian Detection, among others. 

While coming at a cost some $15,000 higher than Nissan’s longstanding LEAF, the $43,190 Ariya crossover is more spacious, quite stylish, and offers significantly longer driving range that can top 300 miles. Overall, it represents a solid choice for buyers looking to upgrade their everyday driving experience to a zero-emission crossover from one of the industry’s EV pioneers.

Driver's compartment in a Nissan Ariya EV.
John Bozzella, president and CEO, Alliance for Automotive Innovation.
John Bozzella, Alliance for Automotive Innovation.

Requiring 60+ percent of U.S. vehicles sales to be pure battery electric vehicles (BEVs) by 2030 leapfrogged the administration’s own 2021 executive order that called for 50 percent electric vehicles – including plug-in hybrid and fuel cell EVs – by 2030. More on that below.

That 2021 executive order was a stretch goal (then and now), but the auto industry backed a 40-50 percent EV sales target – presuming the requisite public policies would also be in place. 

When the companies that will build the millions of EVs required by these regulations say the pace and balance of EPA’s rules are out of whack – in fact, we told the agency those rules are “neither reasonable nor achievable in the timeframe provided" and opens the door to China – regulators and policymakers  should believe them.

It’s not too late to course correct. Here are five ways for EPA to fix the proposed rule while supporting increased automotive electrification and carbon reduction.

1.  Don’t write off plug-in hybrids and fuel cell EVs.

The current EPA rule calls for 37 percent of new light-duty cars and trucks to be BEVs by 2027 (and the aforementioned 60+ percent by 2030). Keep in mind, BEV sales were just under 6 percent in 2022.

But EPA’s proposal goes further and completely writes off plug-in hybrid electric vehicles (PHEVs). A 67 percent BEV-only approach by 2032 will unquestionably reduce consumer choice and push automakers to non-compliance with such unachievable requirements. The administration’s 50 percent executive order from 2021 included BEVs and PHEVs and fuel cell electric vehicles. Why take PHEV technology off the field?

2. Don't siphon finite resource from EVs to gas-powered vehicles.

EPA’s proposal also sets new rules for criteria pollutants from gas-powered vehicles that are already near zero emissions. A backpack leaf blower produces more ozone-forming pollution in one hour than driving an SUV for 6,000 miles. 

But automakers support criteria pollution reductions, most recently in California where we developed a path to reduce particulate matter by 67 percent between 2025 and 2028. EPA should get behind those criteria pollution standards.

That said, EPA’s rule requires automakers to eke out some incremental improvements by installing expensive new technology on all internal combustion engines – a powertrain the administration wants to discourage (and California has already banned for new vehicles sales by 2035).

The point: automakers are investing massive amounts of capital in electrification, but every dollar invested (required to be invested, that is) in internal combustion technology is a dollar not spent on zero carbon technology. And vice versa.

3. Sync up EPA’s rules with yet-to-be-released Corporate Average Fuel Economy (CAFE) standards.

A vehicle tailpipe is regulated by three federal agencies and four sets of regulations. One vehicle overseen by competing, overlapping (sometimes conflicting) rules that aren’t coordinated. It’s expensive and complex and frankly why the country and automakers need a single national standard to reduce carbon in transportation through a streamlined regulatory structure.

At the very least, if an automaker complies with EPA’s greenhouse gas emissions rules, they shouldn’t be at risk of violating the Transportation Department’s coming CAFE rules and subject to significant civil penalties (that create no environmental benefit but do levy additional costs on consumers, workers, and manufacturers).

4. While you’re at it… sync up the rules and eliminate conflict with state standards too.

Let me revise that. A vehicle tailpipe is regulated by three federal agencies and the California Air Resources Board (CARB) using seven sets of regulations. EPA should get with CARB to ensure both programs are on the same wavelength and not creating unnecessary compliance burdens (that deliver no corresponding emissions reduction benefits).

5. Keep score (and keep track) of conditions outside the vehicle.

I’m a broken record about policies and conditions outside the vehicle, necessary for a successful EV transition: residential and public charging, critical mineral availability and grid capacity. EPA should develop a roadmap and methodically track this data so the country – and all sectors of the economy responsible for the transformation – can collectively assess progress.

EPA should release a public report taking stock of the overall EV market, the mineral and processing supply chain, and state of refueling and charging infrastructure. For example: How is the transition going? Is it meeting EPA’s milestones? If not, what’s the fix?

When I raise these points with policymakers, I hear: “Well, things have changed since 2021” and the 50 percent executive order. The implication: EPA’s higher EV targets make sense because EV sales continue to grow. We’re on the right path… they say.

I don’t see it that way, and most experts who’ve been building autos or studying the industry for any length of time don’t either. EPA’s proposal is an outlier when compared to the EV adoption models of S&P, Bloomberg, and other analysts. See this chart:

National Blueprint for National Decarbonization.

EPA is asking for a huge BEV ramp up in the next few years. On a graph, their model looks like a hockey stick. The pitch of that curve is most aggressive in the next few years when market conditions (consumer acceptance, supply chains, infrastructure) are most speculative.

The administration’s 50 percent goal in 2021 was aspirational, but it was also based on clearly defined climate goals – from the United Nations and the incoming Biden administration (reflected in its 2023 National Blueprint for Transportation Decarbonization). It was built on a foundation of credible assumptions. And data.

The 60+ percent BEVs by 2030 plan, on the other hand, is a house of cards (… a house of cars?). It rolls up rosy forecasts (like EV batteries will eventually cost automakers nothing) and other hopeful assumptions.

The next couple years are make or break. The auto industry is making huge progress on electrification and continued improvements to internal combustion engine technology. Don’t toss it away now. Let’s come out of this process with a balanced, achievable and durable rule that maintains customer choice and doesn’t blunt America’s EV momentum.

John Bozzella is president and CEO of Alliance for Automotive Innovation. This editorial originally ran at https://www.autosinnovate.org/posts/blog/epas-rules-are-out-of-whack-five-ways-to-fix-them.

East Peterson-Trujillo of Public Citizen.
Photo by Justin Knight

Consumer demand for electric vehicles (EVs) is at an all-time high – in fact, EV sales saw a 50 percent increase in the first half of this year, compared to 10 percent growth for combustion engine vehicles. Analysts estimate the U.S. will reach one million EV sales this year, and roughly one-third of U.S. drivers say they are considering an EV for their next car purchase. The Tesla Model Y is the best-selling car in the country.

These are the facts, yet I keep hearing claims about sagging EV demand. But to claim this is just flimsy cover for automakers who want to argue that a rapid transition away from polluting gas-powered cars and trucks is too ambitious. 

Cox Automotive recently reported that EVs sit longer on dealership lots than do combustion engine vehicles. Based on that report, many media outlets concluded that EV demand is weak. Unfortunately, most analyses of Cox’s report ignore critical data and context.

For starters, Tesla, the best-selling EV manufacturer on the planet, does not use dealerships – so there is no data on the company factored into Cox’s report. Given that Tesla accounts for roughly 60 percent of all EVs sold in the U.S., to conclude that EV demand is low because EVs are sitting on dealer lots is judging demand based on only 40 percent of the market – and the weaker 40 percent at that.

For the EVs that are sold through dealers, Cox’s report looks at wait times for all EVs instead of differentiating by type – compact SUVs, hatchbacks, luxury electric trucks, etc. Internal combustion engine data is analyzed at a detailed level, instead of lumped together, so why do the opposite for EVs?

It’s 2023, and electric vehicles come in all sizes, shapes, and at wide-ranging price points. A closer look reveals that the EVs flagged for slower sales are largely big, expensive luxury SUVs or foreign-made luxury EVs. This isn’t just true for EVs: the slowest-selling gas-powered models right now are luxury cars and SUVs priced similarly to the slowest-selling EVs. 

Large/Luxury EVs Sell Slower

Vehicles ineligible for federal tax credits are seeing higher lot wait times than others. If consumer demand for EVs was the problem, all EVs would be sitting on lots, not just the expensive ones.

Smaller, more affordable EVs like the Chevy Bolt and Tesla Models 3 and Y have set records and drove EV sales to all-time highs in the second quarter of 2023. That’s not a surprise, because the gas-powered cars with the tightest inventories in the U.S. are also smaller cars and compact SUVs. 

The issue is not demand, it’s affordability, and it's affecting gas and electric cars alike. If the market for EVs appears weak overall, it’s only because automakers are making too many larger, pricier models and not enough smaller, less expensive ones.

Analysis of the car market cannot ignore the broader economy. High interest rates and a turbulent economy are changing consumer spending habits for all kinds of products, including cars. Earlier this year, analysts found new gas-powered cars are out of reach for many consumers as interest rates rise and the average price hit almost $50,000 (a 30 percent increase from three years ago). Manufacturers have reduced the number of affordable models, leading many people to put off buying a car or opt for a used vehicle. 

MINIs are affordable electric vehicles.

Big Demand for Smaller EVs

Clearly there is enormous demand for affordable EVs. Luckily,automakers have more resources than ever from the federal government to make the transition to electric vehicles and to make more affordable EVs available now. With the Inflation Reduction Act signed into law, new tax credits for EVs make some models even more affordable than comparable combustion engine cars. 

EVs are more popular than ever, and Americans want to buy them. We are moving from the early-adopter phase to the mass market, and car companies should adjust their production accordingly. Instead of producing bigger, more expensive electric trucks and SUVs, automakers must make more affordable EVs to meet booming demand. 

East Peterson-Trujillo is a clean vehicles campaigner at Public Citizen, a nonprofit consumer advocacy organization that champions the public interest, https://www.citizen.org/

Corvette E-Ray driving on bridge.

Chevrolet’s exciting new Corvette E-Ray marks several important milestones for the marque, most notably the Corvette’s first application of hybrid technology and its first use of all-wheel-drive. It’s also expected to be the quickest Corvette ever with projected 0-60 acceleration in just 2.5 seconds. The E-Ray will be replacing the Gran Sport trim option in the Corvette lineup, with Chevrolet offering three trim levels for the E-Ray including the entry-level 1LZ, mid-range 2LZ, and top-line 3LZ. 

The E-Ray will use Chevrolet’s 6.2-liter LT2 crossplane crankshaft V-8 producing 495 horsepower and 470 lb-ft torque. The midship LT2 is augmented by a magnesium and carbon fiber-encased 160 horsepower electric motor mounted at the front, with energy supplied by a 1.9 kWh lithium-ion battery. The E-Ray’s combined 655 horsepower and 595 lb-ft torque is channeled through a Tremec eight-speed dual clutch automatic transmission. All this provides enough muscle to earn the E-Ray a quarter-mile time of 10.5 seconds at 130 mph. 

Corvette E-Ray overhead view.

High-Tech Features Abound

Handling all this muscle is well-covered. Brembo Carbon-Ceramic brakes and Chevrolet’s Magnetic Ride Control 4.0 are standard equipment, along with staggered 20-inch front and 21-inch rear wheels employing wide, Z-rated all-season tires. Chevrolet also gives drivers plenty of options when it comes to applying the E-Ray’s lean and green power with six selectable driving modes. These include Tour, Sport, Track, Weather, My Mode, and Z-Mode. 

Plenty of sustainable and eco-friendly functions are also built in. Active Fuel Management allows the LT2 V-8 to shut down half its cylinders during times of low power demand to conserve fuel. Drivers can select a Charge+ mode to maximize battery life when high performance is not needed. An E-Ray-specific Stealth Mode is also standard that enables driving silently on battery power up to 45 mph for limited distances, a welcome function for drivers and neighbors alike.

Cockpit of Corvette E-Ray.

Corvette E-Ray Styling

A Corvette is meant to look lean as well as quick, and the E-Ray is no exception. The E-Ray’s front end retains the C8 Corvette look, with a couple of unique styling cues. A body-colored grille surround is present around the wide-mouthed opening, along with a pair of large and functional air induction ports sitting beneath chiseled, aggressive headlights. The classic Fleur-De-Lis emblem, synonymous with the Corvette name since its introduction in 1953, is seen center stage. 

At both sides of the E-Ray are a pair of imposing side scoops that guide air over the rear wheels to enhance better grip. These side scoops are outlined with a three-pronged, gloss black design that’s yet another styling cue unique to the E-Ray. Aggressive haunches sit atop both the front and rear wheels, a look that is ironically Corvette. 

Corvette E-Ray rear detail.

A Driver-Centric Cockpit

Looking rearward, those wide haunches slope back into the E-Rays slightly pointed rear end and impart a familiar and decidedly athletic look. A pair of functional air exit ports sitting above a quad-tailpipe exhaust system are surrounded by a large, race-inspired rear air diffuser finished in gloss black. Looking down through the rear window allows viewing the LT2 V-8 on full display.

Inside is an interior designed to completely immerse occupants in the driving experience. A squared, Formula 1-inspired carbon fiber steering wheel sits in front of  the driver with an 8-inch infotainment screen angled directly towards the driver’s position. A 12-inch digital gauge cluster in front of the wheel displays the usual functions along with battery life and torque readings unique to the E-Ray. A large pillar angling downward from the dash features climate and seat warmer controls, among others. Twin stitching and tone-on-tone colors are used throughout the passenger space, along with carbon fiber-accented seatbacks. Chevrolet made sure to include a front trunk, or frunk, seen on regular C8 models as research indicated it was an important feature for prospective E-Ray buyers. 

Corvette E-Ray Breaks New Ground

The E-Ray contains plenty of brains to go along with all its brawn. Chevrolet’s Infotainment 3 Plus system is present, offering Bluetooth audio streaming and wireless CarPlay and Android Auto capability.

Chevrolet’s Corvette E-Ray is a very big deal for the performance automotive world. It is the first hybrid V-8 sports car made domestically for the consumer market, as well as the quickest Corvette ever produced. All eyes will be on the E-Ray, and time will tell if it can live up to the hype. Pricing starts at $104,295 for the 1LZ coupe version, with deliveries of the E-Ray expected to begin in late 2023.

EV total energy meter.

Range estimates are important for electric vehicle drivers, especially when traveling long distances along routes with sparse fast charge infrastructure. Even though EVs do provide range information, drivers do not have much useful real-time information on how environmental conditions of the drive,  or elevation changes of the route, are affecting the vehicle's energy use.

For example, short term miles per kilowatt-hour (miles/kWh) or watt-hour per mile (Wh/mile) information is strongly affected by the slope of the road and recent speed changes. However, this is very difficult to use for range estimation, especially on an unfamiliar route, and does not provide much useful feedback to the driver so they can adapt to current conditions. 

The fundamental concept of the Total Energy Meter system here is that there are actually three important energy storage mechanisms, which may be intuitively thought of as ‘batteries.’ The first is the potential energy a battery stores from elevation changes. Second is the kinetic energy a battery stores from the vehicle’s speed and mass. Third is the chemical battery that stores the electrical energy.

Total energy meter measures three forms of energy.

The Total Energy in these three batteries accurately represents the energy available to the vehicle. Altitude and speed changes merely transfer energy between the three batteries, so the Total Energy consumption represents energy actually being dissipated to the environment by aerodynamic drag, friction, electrical losses, and climate control.

With real-time Total Energy Wh/mile information, a driver can easily adjust their vehicle’s speed and climate settings to stay within an energy budget and achieve a desired range, even in difficult environmental conditions such as hilly terrain, high winds, rain or snow, and extreme temperatures.

How the Total Energy Meter Works

It may be useful to consider the following energy equivalents for a ‘typical’ 2000kg, 260Wh/mi (@65mph) EV: The EV traveling at 65mph has 234Wh of kinetic energy, which represents 0.9 miles of range; On a road with 3.0% down slope the EV will coast at 65mph with no power; The potential energy of a 1000m elevation change is 5.45kWh, which represents 21 miles of range.

In order to provide accurate range prediction in varying driving conditions, it important to determine the energy that is truly being lost to the environment in the form of friction, aerodynamic drag, electrical losses, and auxiliary loads, and not to contaminate this with energy that is merely being transferred between the vehicle’s ‘batteries.’

Total energy meter for electric vehicles.

Vehicle instrumentation that calculates the true energy use (Wh/mi) using the total of the 3 ‘batteries’ can be used to extrapolate accurate range estimations from the most recent few miles of driving. It can also provide the driver with meaningful real-time feedback on their driving choices (such as speed,  climate control, cargo racks, and tire pressure) that can be easily interpreted to ensure that a desired range is attained. 

An EV with total energy metering will indicate an energy use (Wh/mi, to be preferred over the mi/kWh shown by some) that remains relatively constant whether the vehicle is on a level road, climbing a grade, or descending. The Wh/mi number will accurately reflect the effect of driving speed, headwinds, temperature, rain, and A/C load on the vehicle’s actual power dissipation even over hilly terrain. As the effects of speed changes (kinetic energy) are properly accounted for, the short term energy use, averaged over only a fraction of a mile, is quite a smooth function during city driving.

When offered more usable energy feedback, there is the potential that a driver may learn to optimize their driving efficiency and enjoy enhanced vehicle utility with reduced energy consumption, battery degradation, and range anxiety.

The Elevation Measurement Problem

Most EVs already have GPS, and this provides altitude information. The short term error of the GPS altitude can be several meters, especially in urban or mountain environments. For 4 percent accuracy of the total energy Wh/mi over a specific distance, for example quarter mile, the altitude must have less than 0.5m error. Another measurement method is required for short term accuracy.

A practical solution has been to use a sensitive longitudinal accelerometer to measure the slope that the vehicle is driving on. For the same accuracy as above, the slope needs a precision of 0.12 percent, or a few mm over the wheelbase. As the sensor must be mounted to the chassis (not the road surface!), the variations of the suspension loads and tire deflections introduce errors greater than desired.

The complete solution has been to use the GPS altitude data (which has excellent long term precision), averaged over several miles, to adjust the accelerometer null used in the total energy calculation. It is interesting to note that the time integral of  (accel * mass * speed) is the sum of the potential and kinetic energies, exactly what is needed for the total energy meter system.

There is another detail that needs to be considered when deciding where to mount the accelerometer in the chassis. The location should minimize the cross coupling between the lateral g generated in turns to the desired measurement of longitudinal acceleration. Fortunately most EV s only steer the front wheels, so a location above the rear axle ensures that the lateral g forces are orthogonal to the longitudinal axis of the vehicle. Lower in the chassis is also preferable, as pitch oscillations have less effect.

System Integration

The EV total energy meter is not just a theoretical discussion. A prototype was developed during the last year and has been implemented in a Hyundai Kona EV. The system has been tested in a wide variety of driving conditions.

The prototype uses a Windows tablet PC with a Bluetooth link to the vehicle’s OBDII port to get battery state of charge (SOC), volts, amps, and motor rpm. This is combined with accelerometer data and GPS altitude to calculate and display energy use information. As the software in the tablet is not linked to the NAV system, the user manually enters the destination altitude for the range calculation.

For an OEM implementation, the only additional hardware requirement over what is currently in most EV s is the accelerometer, which can use a $2 sensor chip and needs to be connected to the vehicle CAN bus. The vehicle dashboard computer could handle the data processing and display.

User Interface

The prototype system display is for engineering test and evaluation, but much of the basic functionality could be applied to a consumer oriented implementation. This view of the touchscreen shows the range display tab.

The calculated remaining range can either be based on the “E.use” Wh/mi evaluated over the last x miles (“eval dist” user select), or on a target Wh/mile number entered by the user. The target Wh/mi mode has proven valuable when it is important to ensure a desired range is attained; as long as measured energy use is kept below the target, the range requirement will be met. 

Note how the blue Wh/mi trace is not affected by altitude changes (red), but does reflect the effect of different driving speeds (white), from 65 mph freeway driving to 35 mph on a twisty mountain road. Both the trip average of 170Wh/mi “trip E” and the 157Wh/mi “E use” were well below the target 210Wh/mi “set targ” at this point in the drive, so the remaining range number would be indicating an increasing margin to the destination.  The range calculation is based on the 280m “dest alt” that is set manually. During the drive, shown cruise control was used extensively to maximize efficiency and to generate smoother data records.

An Open Source Invitation

This presentation of the EV Total Energy Meter is an invitation for this concept to be used by OEMs and anyone else as an open source technology to enhance EV products and promote more efficient transportation. The same concept could also be applied to fueled vehicles, substituting gal/mi or $/mi for Wh/mi.

Kia EV9 on a mountain road.

First teased back in 2021 with a bold, forward-looking design that’s still signature Kia, the automaker’s electric EV9 emerged in recent months to great expectations. Not the least of these expectations is from Kia itself, which aims for the Kia EV9 to take the family SUV market by storm, much like its spiritual Telluride sibling did when it was released four years ago.

Kia’s signature EV model line was launched in 2021 with the EV6, an all-electric compact crossover. The EV9 is the automaker’s second volley in the EV wars, sharing Kia’s E-GMP platform also used by the EV6, Hyundai Ioniq 5 and 6, and the Genesis GV60. Kia hasn’t released much info regarding trim levels, but we do know the EV9 will be offered in Kia’s GT trim sporting unique 21-inch wheels, roof rack, and dark chrome exterior accents. Entry pricing is speculated to begin around $55,000.

Three row seating in Kia EV9.

Three Rows, Two Powertrains

As of now, Kia has announced two powertrain choices for the upcoming EV9. First will be a base RWD option sporting 215 horsepower and 258 lb-ft torque utilizing a 77.6 kWh battery. The second is an AWD variant capable of producing 379 horsepower and 516 lb-ft torque with a long range 99.8 kWh battery. Kia is targeting 300 miles with its long range battery setup, while estimates for the base 77.6 kWh battery variant are currently unknown. Kia boasts a towing capacity of up to 5000 pounds, matching the Telluride. Charging the battery from 10 to 80 percent is handled in just 25 minutes thanks to Kia’s fourth-generation battery technology and use of an 800-volt fast charger.

The Kia EV9 has a surprisingly well-blended combination of varying styles, most prominent being its sci-fi essence. At the front, Kia’s ‘Tiger Face’ front fascia design metric is ruggedly futuristic with a large, black grille that emphasizes an appealing design flow, accentuated by slim, vertically oriented headlights that angle diagonally toward the grille. A high, sloping hood reminds us we are in the presence of a large and capable SUV. Hidden windshield wipers mean the continuity of the hood is uninterrupted, adding a subtle sleekness to this SUV.

Kia EV9 distinctive wheels.

Kia EV9 Has Futuristic Styling

Along the sides, the EV9’s most striking feature is its wheels. Kia’s use of simple geometric shapes as a base for the wheel design underscores how futuristic the model is meant to be perceived. That, along with its chunky, trapezoidal wheel arches, sharp fender lines, and smoothly uninterrupted body lines, provide an appealing amalgamation of styles. Around back, we see a very minimalist hatch with a subtle spoiler extending out from the roofline. The taillights were designed along the lines of Kia’s ‘Star-map Signature Lighting’ system, with the intent to emphasize the flow of body lines as they wrap into the rear of the EV9. Another styling benefit of this lighting system is its ability to frame the rear window, which represents yet another futuristic design cue.

Inside is a different story. Here’s Kia’s intent is to offer a cabin designed to be as comfortable and calming as possible without the complexity and futurism of its exterior. Most functions are controlled through the infotainment screen, which extends into the driver’s sightline to also act as a digital gauge cluster. Beneath the screen, Kia added dash-integrated haptic buttons that control key functions of the infotainment system. Buttons and switches are kept to a minimum to reinforce the model’s calm and comfortable interior theme.

Calming cabin of the Kia EV9.

A Calming Cabin in the Kia EV9

The EV9 makes good use of negative space, with decorative cloth inserts placed in the doors and the passenger side dash fascia. A floating center console stretches into the second row and features a reasonable amount of storage space. Optional 8-way reclining seats are offered for the first and second rows featuring heating and cooling capabilities. The EV9 follows Kia’s 10 essential materials interior production method using synthetic leather and recycled material throughout the cabin. Using a flat floor, cargo room is ample within the EV9, with 20 cubic feet of cargo room when all three rows are in use, as well as nearly 82 cubic feet with the second and third rows folded down.

The EV9 features a lot of tech with 20 collision avoidance and active driver technologies, three of which are all-new for Kia. These include standard Highway Driving Assist 2 that combines adaptive cruise control, stop-and-go assist, and lane-centering assistance. Standard Lane Following Assist helps the driver stay centered in their lane by delivering slight steering inputs, and optional Advanced Highway Driving Assist uses LiDAR technology to scan the road for potential hazards. Also standard is Remote Parking Assist 2, allowing drivers to remotely park their vehicles using Kia’s smartphone app, Kia Connect. The EV9 also employs over-the-air software updates.

Kia EV9 has spacious cargo area with the seats folded down.

With the speedy advance of electric vehicles, it’s no surprise that legacy automakers are starting to make strides in tech and production, and the Kia EV9 is poised to make a big impact. The EV9 is pointed squarely at Kia’s plans for the future of the brand and should begin arriving at dealers by the end of 2023.

Marquest McCammon, president of EV manufacturer Karma Automotive.

Approximately 6 percent of the vehicles sold in the U.S. today are electric. That’s only 825,000 EVs. When you consider that 40 percent of those sales are in California, that leaves less than 500,000 divided among 49 states.

The good news – for the environment and EV sales – is that most prognostications point toward 40 – 50 percent of all vehicles on America’s roads by 2030 will be electric.So, what’s an EV manufacturer to do? The simple answer is that there’s a rainbow of solutions.

Some traditional manufacturers are still making profits from predictable internal combustion vehicles. They’re selling the ICE experience that wraps around their cars and trucks. For example, there’s the hot version from Dodge and the off-road variants from Ford. They are wisely finding low-cost methods to stretch the lives of their portfolio products while simultaneously stepping into the EV marketplace.

A Flexible Approach

Quite a few pundits have disparaged Toyota for being slow to develop a pure EV portfolio. Their scientists, however, claim there is no single silver bullet. To support a move to lower carbon consumption, the worldwide leader in auto sales is remaining flexible. Their reasoning is that drivers across the country will not have access to a widespread full electric infrastructure for quite a few years. So, hybrid range, extended electric, cleaner gasoline, hydrogen fuel cells and, of course, full electric are going to play prominent roles for at least the next 20 to 30 years.

Tesla originally shook the industry when the investment community heaped kudos and cash on Elon Musk for being a futurist and an outsized disruptor. Now, nearly every manufacturer is sprinting into electrification, but, as usual, it will not be a one-size-fits-all formula. Manufacturers will still have to balance their portfolios to ensure profits and perform tried-and-true marketing methods.

There will assuredly be quite a few auto companies that fall away in the process. And some that aren’t making headlines today will be front page news tomorrow. Bottom line: we still have at least another decade or so of industry disruption ahead of us.

Inspiring Transformation

Karma Automotive EV platform.

Playing it safe creates mediocrity and oftentimes failure. At Karma, research, data, a brilliant design team, and common sense are guiding our efforts toward fulfilling a unique market niche. Our American luxury brand will be a variant of: Distinctive. Aspirational. Exotic-Elegant-Electric. Or maybe something entirely different, but still addressing a clean mobility future. (We’ll be revealing our actual updated branding and marketing beginning in the latter stages of 2023.)

Whatever we decide, we expect to build a competitive advantage by being a mirror of our customers in an industry that will soon be bursting at the seams. We truly aspire to drive change beyond the norm, building vehicles that inspire positive transformation in the world.

Select a strategic direction, extol the differentiators, and state the story. An entire organization – inside and out – should enthusiastically speak with one voice, unapologetically dispensing core messaging over and over again.

U.S. businesses lose nearly $40 billion annually due to poor customer service. The EV world – where there are often unique customer demands – is not an exception to this rule. In fact, as the segment expands, superior service is actually becoming a differentiator. While we’ve all been rightfully focused on sales, many of the shiny new vehicles have become a bit road-worn and require regular maintenance and occasional repairs.

This is where a breakdown occurs. A quality customer experience should be mandatory. Developing well-schooled EV service techs is an astute investment that is too often overlooked.

The Next Chapter

The transition into EVs and, more broadly, the next chapter of automotive will be defined by the experiences that automakers create for customers. As media and digital interactions move deeper into the fabric of society, the ability and desire to create an unbroken connection between the life of the consumer and the products they consume will be an increasingly prevalent focus.

It will not be the buying, the service, or even the driving that build sales. Instead, it will be how the vehicle can be inserted into the continuum of a consumer’s life to complement their sense of self and future aspirations.

In April, Marques McCammon was named president of Irvine, Calif.-based ultra-luxury carmaker Karma Automotive. His 30-year auto industry career across four continents includes engineering, manufacturing, brand leadership, marketing, and software-based product advancement.

Patrick Lindemann, President of e-mobility at Schaeffler.
Patrick Lindemann, President of Transmission Systems & E-Mobility at Schaeffler.

The concept of mobility is rapidly changing, with sustainable energy, carbon footprint reduction, and  electrification driving the evolution. As a leading global mobility supplier whose enduring success is built upon unsurpassed quality, outstanding technology, and partnership, Schaeffler is dedicated to energizing the next generation with sustainable mobility solutions that satisfy customer demands.

The successful transformation of Schaeffler’s automotive business is evident from the fact that it secured $5 billion euros in order intake for e-mobility in 2022. Driving this success are Schaeffler’s products, technology, and people.

Schaeffler has worked to transform in products in three key areas: a mix of ICE, hybrid, and BEV powertrains to meet current and future customer needs; intelligent, safe and reliable chassis systems; and new mobility solutions geared towards a driverless future. Dedicated to a systems approach, Schaeffler innovations span from electronic propulsion systems to steer-by-wire systems to innovative bearing advancements.

The consumption and emissions targets of the future can be met through electrification of the powertrain. Schaeffler offers a full range of electrification options from 48-volt hybrids and plug-in hybrids to technologies for all-electric vehicles and alternative drives, such as key components for fuel cells. The company’s systems expertise makes it the ideal partner for customers evolving into the electrified future. Schaeffler predicts the global percentage of new electrified cars in the year 2030 will be 80 percent (40 percent all-electric and 40 percent hybrids).

The idea of a steer-by-wire system initially seems almost foolhardy, as the system eliminates the steering column and the mechanical connection between the steering wheel and the steering gear. But on further investigation, this type of system has a wide range of benefits, including advanced driver safety. Schaeffler leveraged its experience in mechatronic systems to develop its intelligent Rear Wheel Steering System and took its first step towards becoming a steering system supplier. This intelligent technology turns the rear wheels in the opposite direction to the front wheels, significantly reducing the turning radius and optimizes maneuverability in tight spaces. At higher speeds, it further improves handling by allowing the rear axle to turn in the same direction as the front axle, enhancing handling, stability, ride comfort, and improving vehicle safety.

schaeffler fuel cell power for sustainable mobility.

Innovative bearing solutions play a key role in sustainable mobility by making powertrain and chassis systems more efficient. Schaeffler has developed an alternative to tapered roller wheel bearings – called the TriFinity wheel bearing. The TriFinity wheel bearing can reduce friction by 50 percent and increases stiffness by 33 percent compared to a tapered roller wheel bearing while maintaining the same package envelope. This innovative ball bearing design provides an alternative to tapered roller wheel bearings that didn’t exist prior to TriFinity.

Technology Transformation

Schaeffler has been leading the successful transformation in mobility and in the areas of digitalization and sustainability. The company has made significant investments in its U.S.-based operations to support growth in this sector. To that end, Schaeffler’s facility in Wooster, Ohio, represents its E-Mobility Center of Competence in the Americas, leading the region’s development of the next generation of powertrain solutions.

This facility, which recently celebrated its 45th anniversary, has transformed from a team of six employees assembling manual clutches into approximately 1,700 highly skilled employees pioneering motion for products like the e-axle, which is responsible for moving the entire electric vehicle, gearboxes, hybrid systems, batteries, and more. The Wooster facility is supported by Schaeffler’s Troy, Michigan competence center for chassis mechatronics and ultra-low friction bearings like TriFinity. The Troy center leverages decades of expertise in engine and chassis developments, now focusing on the next generation of technologies for these components and systems.

Schaeffler Ohio plant focuses on sustainable mobility.

People Transformation

Schaeffler's nationally recognized apprenticeship program also helps the global supplier attract and cultivate top talent that it needs to drive its E-Mobility transformation. Schaeffler offers apprenticeship programs throughout the country, partnering with technical schools to offer a range of trades. The 3.5-year program consists of both classroom and on-the-job training with a high retention rate after graduation.

In addition to apprenticeship programs, Schaeffler has partnered with 30 universities in the Americas to grow its internship and co-op programs. The company recently also developed a unique collaborative partnership with The Ohio State University (OSU), launching its first North American Schaeffler Hub for Advanced Research (SHARE) program. Located on the OSU campus in Columbus, the collaborative program is dedicated to advancing energy storage technology by working with students and professors on solid state battery and fuel cell technology. Schaeffler has several successful SHARE programs in Europe and Asia, each with a distinct focus.

Schaeffler electronics.

Additionally, the Schaeffler Academy has developed a variety of Fit4 qualification programs to support the required re- and upskilling of employees. The programs consist of modular training options with defined learning paths that consider the target groups’ different backgrounds and areas of experience. The ‘Fit4Mechatronics’ program currently offers more than 100 training courses providing research and development engineers with knowledge about mechatronics and electronics.

With a dedicated focus on the transformation of its products, technology, and people, Schaeffler is embracing disruptive change as it continues its mission of energizing the next generation of future mobility.

Patrick Lindemann is President of Transmission Systems & E-Mobility at Schaeffler.

Side view of electric BMW i5 Series sedan.

The BMW 5 Series has proved to be a huge success for the Bavarian automaker since its introduction in 1972. The all-new eighth generation 5 series carries on this tradition with its many innovations and improvements, and a few welcome surprises. Offering five trim levels including the base 530i, mid-range 530i xDrive, and the 540i xDrive, those surprises come in the form of two electric models in the series– the i5 eDrive40 and the range-topping i5 M60 xDrive. 

Gas-powered models receive a pair of updated engines. The 530i and 530i xDrive are powered by a 2.0-liter TwinPower four-cylinder producing 255 horsepower and 295 lb-ft torque. The 540i xDrive receives a refreshed 3.0-liter inline-six cylinder fitted with the same TwinPower turbo and a 48-volt mild hybrid system, which delivers a combined 375 horsepower and 398 lb-ft torque.

BMW 5 Series Power

The hallmark of this new generation 5 Series is the inclusion of all-electric models with strong power and efficiency numbers. The i5 eDrive40 features 335 horsepower and 317 lb-ft torque at the ready with an electric motor driving the rear wheels. The sport-focused i5 M60 xDrive ups those numbers considerably, with its maximum power output of 590 horsepower and 605 lb-ft torque delivering a 0-60 mph sprint in a reported 3.7 seconds. Two electric motors power the all-wheel drive i5 M60 xDrive, one at the rear and another at the front.

Both electric models use an 84.3 kWh battery that provides a range of 295 miles for the i5 eDrive40, and 256 miles for the i5 M60 xDrive. The battery includes BMW’s Combined Charging Unit, allowing Level 2 AC charging up to 11 kW and the ability to charge from 10 to 80 percent in about 30 minutes. BMW’s selectable MAX RANGE system enables drivers to further increase their i5’s range in low-battery situations. 

Rear view of electric BMW i5 Series sedan.

Signature BMW Design

The exterior of the new eighth generation 5 Series takes BMW’s sporty past and infuses it with the automaker’s current design form. BMW’s omnipresent, signature kidney grille makes its expected appearance and takes center stage on the 5 Series’ front end. A long, sloping with muscular lines ties into a steeply angled windshield to create a sleek and uninterrupted line continuing through the roofline. The flanks of the i5 see a much more refined and minimalist approach with inset door handles and a subtle body crease near the rocker panels. 

At the rear, BMW has redesigned the model’s taillights with a more understated look, presenting a thin appearance with two slim red LED bars running across the taillight.` Turn signals and reverse lights are nestled in between. A downward-sloping trunk decreasing the gradient from the rear window and roofline makes the i5 appear very streamlined. 

A Premier Interior

Inside the i5 is a new experience as well. Chiseled lines and premier surfaces, expected of BMW, are abundant. Hidden HVAC vents are placed strategically throughout the interior with leather-free seating surfaces available. The most noticeable new feature is q 14.9-inch infotainment screen and 12.3-inch digital gauge cluster. Both screens meet to create an uninterrupted and impressive digital display. An in-car gaming console, which BMW dubs the AirConsole, makes its appearance in the i5, allowing users to choose from 20 games to play while the car is stationary. A new BMW Operating System 8.5 controls all functions within the i5 and accommodates over-the-air updates. 

The BMW 5 Series has always been a strong model. Positioned in the midst of BMW’s sedan lineup, the 5 Series has historically delivered the sportiness of the 3 Series with a dash of refinement and the calm nature of the 7 Series. This new generation is no different. Deliveries of the new 5 Series are set to begin in fall 2023 at an entry price of $57,900.

Green Car Time Machine - archive articles from Green Car Journal.

Carroll Shelby was one of the auto scene’s most beloved icons. During his storied career he achieved racing wins around the world including the 24 Hours of Le Mans. Sports Illustrated named him “Driver of the Year.” He was inducted into the Automotive Hall of Fame and the International Motorsports Hall of Fame. Shelby worked with Ford on such legendary vehicles as the GT40 and the Shelby GT350/GT500 Mustangs. Perhaps most importantly, Shelby exemplified American ingenuity when he took an underpowered English AC Cars sports car, stuffed in a high-power Ford V-8, and debuted his legendary Cobra, a car that went on to achieve legendary status in the automotive world. While racing and performance were in his blood, Shelby also had a great interest in cars and the environment later in life, and served as a juror for Green Car Journal’s Green Car of the Year award program until his passing in 2012 at the age of 89. In this piece from our archives, Shelby shared his thoughts with publisher Ron Cogan on hybrids, alternative fuels, and the roles of government and the auto industry in dealing with advanced vehicles and environmental performance..

This article shares an archive interview of Carroll Shelby conducted by editor/publisher Ron Cogan and is presented as it originally ran in Green Car Journal’s 2003 Special Edition.

Carroll Shelby with Cobras in background.

Ron Cogan: How would you define performance these days, Carroll? You see a lot of advanced technology engines out there, and we’re doing a lot more with a lot less …

Carroll Shelby: “A lot more with a lot less what? Hell, no. Everybody is going for these bigger and bigger engines, six and seven liters with superchargers and turbochargers and 16 cylinders. And that’s fine. But at what cost?

“What’s going to happen is the same thing that happened in 1965. Then, the federal government and public opinion saw that seven liters in a 6,000-pound car hauling one person to work was pretty foolish. So, what happened? They decided to emissionize the cars and get into the safety aspects, which I think was a wonderful thing, although bureaucrats didn’t know very much about safety then. The automobile companies tried to explain to them what safety should be, and when the automobile companies try to explain anything, they explain it from their pocketbooks and not from what they really believe should be put into a safe car. They do as little as they have to…to interfere with their profits to the least extent.

“Instead of doing the things they did back in 1965 – choking engines up with all that (emissions controls) crap they put on them – they could have gone to compressed natural gas. They could have set up the entire infrastructure system at the time for what they spent over the next three or four years with all those regulations they put into effect. And we all know that it’s taken 20 years to get the Otto cycle (internal combustion) engine back so it performs decently.”

Carroll Shelby with Ford GT40 race car.

RC: So natural gas is the way to go?

Shelby: “Well, our big problem is imported oil. It’s causing so many financial problems … problems of us depending on antagonistic countries for our oil. It would seem to me that we’re not taking advantage of the two most obvious answers to this, which is compressed natural gas and hydrogen. Hydrogen works just fine in the engines we have now. It doesn’t give as much horsepower, but there are many ways to overcome that. Most of the cars would run on compressed natural gas – we flare off enough in Texas alone to power every car and truck in the United States – and we have hydrogen available to run in the same engines. Rather than depend on imported oil, why don’t we take advantage of these two energy sources that are here?”

RC: Where do hybrids fit in all this?

Shelby: “For 20 years we’ve had the potential for hybrid vehicles. All the technology is there, but why haven’t we gotten to that? It’s for the simple reason that they couldn’t make a profit building those things. Here we are now, finally, 20 years later just inching into the hybrid systems. Automobile companies are squealing and screaming all the way and building what I think are pretty stupid systems on these big SUVs that are picking up two or three miles to the gallon and spending hundreds of millions of dollars on it. And the Japanese have seen that this is what’s going to happen, so we’d better get with the system. That’s the reason, I think, that Toyota and Honda are leading the world right now in hybrids, which will lead us into fuel cells somewhere down the road ... but it looks to me like we’re still a lot of years away from that.”

Carroll Shelby next to engine block.

RC: So what’s next?

Shelby: “We’re going to have all these federal mandates. One of the options that should have been looked at was, let’s form an automobile company that uses the technology of the future the same way that the federal government has gotten us into all these super, super airplanes. That’s the defense department spending the money to see that all this R&D is done, but we’ve never done that in the automobile industry. We’ve depended on the automobile companies to tell the politicians what they can and can’t do, which seems a lot of bull to me. If we had a small automobile company that would be government funded and would hire the people to use the technology we know is already out there, we could build something to show the automobile companies that it is possible, and then move into the mainstream much quicker than the way they’ve done it.”

RC: The government should develop advanced vehicles and then turn these over to the automakers to build?

Shelby: “Well, I’m saying that we’re never going to get there in the automobile industry as far as the environment is concerned with the system we have now. I don’t have all the answers, and anything I come up with is going to be very controversial anyway. Nobody wants to talk about it because the automobile companies, with their huge political impact in Washington, don’t want things like this to happen. They want things to go along just like they are.

“I’m not really criticizing them because in a capitalist system, profits are the only thing that the people who put the money up – the investors – care about. And that’s the motivating factor for them to invest their money. There has to be a better system in place to see that the environment is better looked after than it is in our political system.”

Carroll Shelby with Series 1.

RC: Like what?

Shelby: “Let’s take racing. Let’s take performance. There’s no reason to think that if we wanted to have a racing program, like CART or drag racing, it couldn’t be done just as competitively with smaller engines and cars racing against each other in certain classes. If they were all hybrids now, you’d be improving the quality of the hybrids out there, and they’d be coming out a lot quicker than if the automobile companies weren’t fighting it. You could have all of these little Hondas that go out to the drag strip and all of these wonderfully intelligent young kids, 18 to 30 years old, who have all these Hondas and Focuses and all that going to the drag strip. What if they had to do it with hybrids? Would it be just as competitive?

“That’s the reason I get so frustrated. It’s my business. I’m building a Cobra now with 900 horsepower. You’ve got to do it to be competitive in the world as it is – profit centered – but I’d much rather be building something that I know is much friendlier to the environment, has rules and regulations that we all have to go by, and competes with the other competitors in something that is much more friendly to the environment. I don’t know … I’m frustrated about the whole thing, but at 80 years old, I know that I’m not going to change anything.

“It will be just like it was in 1966 if we don’t wake up in this country and see what it takes to build automobiles – to build a transportation system – that’s friendly to the environment. It has to be done, but it’s going to take a long time under the present system because the present system isn’t working … on a timely basis.

“I’m not trying to say I have any of the answers, I just know from living 80 years and watching the automobile industry that it has a long way to go environmentally. So many Americans, so many people all over the world – not half the number that are going to be using the automobile 20 years from now – and it seems so slow.”

RC: So after 80 years, Carroll, what’s next for you?

Shelby: “The things I’ll probably spend the rest of my life doing will be the things that are the least profitable, because I really feel that the environment is something that needs to be taken care of and it has to blend in with the automobile industry. That’s where the most fun is for me.”

Side view of electric Honda e:Ny1.

Honda recently unveiled its e:Ny1 electric crossover, the first EV model based on the automaker’s all-new e:N Architecture F platform. The oddly named e:Ny1 is important because it shares Honda’s evolving EV design language and shows a direction that includes electrifying smaller and lighter models. That said, the Honda e:Ny1 holds less importance to drivers in the U.S. since it will be sold exclusively in Europe and Japan. Still, given the overall similarity of this Honda EV to the automaker’s HR-V, it isn’t a stretch to imagine a similar electric model destined for our shores.

Holding to Honda’s usual tradition, the e:Ny1 blends both a conservative and reserved appearance with splashes of chiseled and chunky sportiness peppered throughout. At the front, the e:Ny1 features slim and flat headlights that wrap in from the front fenders with angular LED running lights at the top. Separating the headlights is a matte-finished panel with charging status lights, and below that we find a large chargeport port door that’s well integrated into the overall front end design. Two discrete LED fog lights are located at the bottom of the bumper, with a thin strip of chrome beneath that runs the width of the front fascia. 

Front detail of the electric Honda e:Ny1.

Honda e:Ny1: Compact, Sleek, Stylish

The Honda e:Ny1 features a high belt line and flanks that are sleek and smooth save for a creased line along the top and bottom of the doors. Black side-mirror caps, wheel arches, and window trim reveal sporty undertones, reinforced by thin-spoke alloy wheels with black accents. At the rear, a subtle roof spoiler extends slightly above the rear window, curving in at the sides. A red LED light bar runs the width of the rear hatch with two slim taillights at either end. A single, sharp body line runs just beneath with a typeface Honda badge.

A stylish and techy interior greets the driver. While Honda has yet to divulge details about the array of onboard systems to be featured in the e:Ny1, we do note the inclusion of a 10.2 inch digital instrument cluster facing the driver and a 15.1 inch portrait-style infotainment screen at the center of the dash. The infotainment screen is split into three sections with navigation and related applications at the top, entertainment and vehicle functions mid-screen, and climate information and selections at the bottom. Colored LED accents are inset in the doors and dashboard, with two-tone stitching adding a sporty touch to the dash and door upholstery. The center console, window switch panels, and steering wheel showcase gloss black-finished accents. Leather upholstery on all seating surfaces is 50 percent thicker and treated to increase softness for added passenger comfort.

Stylish cabin of the Honda e:Ny1 electric car.

Nicely Appointed Cabin

Rear seating in the e:Ny1 is very similar to that of the HR-V but without the ability to fold the rear seats flat, which impacts total available cargo area and limits carrying capacity to 11.3 cubic feet. The cargo area itself is also very similar to the HR-V, although employing a new smart-close capability that allows activating the self-closing hatch and walking away before it begins closing.

Power ratings are adequate with the e:Ny1 producing 201 horsepower and 229 lb-ft torque using a single-motor driving the front wheels. A 68.8 kWh battery pack is said to deliver a European WLTP drive cycle range estimate of 256 miles. Because of the fundamental differences in how WLPT and EPA testing measures EV range, that number would likely translate to about 200 miles of electric driving here in the States. Fast-charging via the car’s front-mounted chargeport is said to replenish the battery from 10 to 80 percent in about 45 minutes, somewhat slower than many other EVs at similar price points. 

Rear view of the electric Honda e:Ny1 electric car.

The Honda e:Ny1 is set to be delivered to dealers in Europe and Japan late this year, with pricing expected to begin at a USD equivalent of about $40,000. 

2024 Ford Ranger off-road.

Ford’s Ranger pickup stormed back into the market in 2019 after an eight year hiatus, keen to take on the likes of other midsize pickups such as the Toyota Tacoma, Chevy Colorado, and GMC Canyon. Despite receiving good reviews and many accolades, the Ranger has not sold as well as Ford had hoped. The all-new, fifth generation 2024 Ford Ranger seeks to change that. While heeding the importance of the Ranger as a popular global product, the new model has been developed with the U.S. market in mind. This change speaks to complaints that the previous generation Ranger was designed first for the Europe and then adapted for sales here.

The new Ranger shares Ford’s T6 mid-size pickup platform with the second generation Volkswagen Amarok, a pickup VW sells only in offshore markets. This new iteration of the Ranger platform features beefier construction with a fully boxed high-strength steel frame, which is both wider and longer than the previous generation. It has also been raised to offer improved ground clearance. Ford estimates a maximum towing capacity of 7,500 pounds along with a payload capacity of 1,805 pounds. Three trim levels will be offered including a base XL, mid-range XLT, and top-line Lariat.

2024 Ford Ranger 4WD control.

EcoBoost Powers 2024 Ford Ranger

Two fuel efficient engine options are available for the 2024 Ranger, starting with a base 2.3-liter EcoBoost inline-four delivering 270 horsepower and 310 lb-ft torque. A 2.7-liter EcoBoost V-6 shared with the F-150 and Bronco joins the lineup to offer higher performance with its 315 horsepower and 400 lb-ft torque. Both motors are paired with a 10-speed automatic transmission. Upping the excitement ante but far less efficient is the Ranger Raptor, a twin-turbo 405 horsepower off-road version of the Ranger featuring tons of unique equipment and specs. While many had speculated that a plug-in hybrid or fully electric version of the new pickup could be coming – with hopes running high for a Ranger hybrid after Ford’s debut of the Maverick hybrid pickup for the 2022 model year – that still remains just speculation.

Rear-wheel and part-time four-wheel drive are available, with the latter offering shift-on-the-fly capability allowing drivers to transition from two- to four-wheel drive at any speed under 55 mph. An electronic locking rear differential is also optional on both rear and four-wheel-drive applications to improve traction under challenging off-road driving conditions.

2024 Ford Ranger driving.

F-150 Design Cues

The all-new Ranger features a front fascia reminiscent of its F-150 big brother with a familiar wrap-around LED running light surrounding the headlights. While the F-150 and Ranger share similar design cues, the Ranger still takes on a look of its own with a brawny, high-slung bumper featuring a small opening for the Ranger’s intercooler with air active-shutters. When equipped with the FX4 Off-Road package, the Ranger includes a visible skid plate that protects the front differential and transmission from rugged terrain.

New touches set the new Ranger apart from the previous generation. Along the sides, smoothed wheel well arches replace the more boxed-out design of its predecessor, making its overall appearance appear a bit more grown up. Front fender badging appears above a functional fender vent designed to better cool front brakes under heavy use. At the back, Ford integrated optional side steps that allow easier access to the cargo bed without requiring the tailgate to be opened.

2024 Ford Ranger rear detail.

Appealing Design and Side Steps

The Ranger’s rear design has been reimagined and is more angular, highlighted by smoked LED taillights and ‘RANGER’ embossed at the bottom of a newly designed tailgate. Its pickup bed now boasts two additional inches of width and features optional 120- and 400-volt power sources. Five- and six-foot bed choices are available depending on cab configuration, though only the crew cab configuration is available for now.

Ford has redesigned the Ranger’s cabin to offer a much more refined experience. The dashboard has been refreshed and features new and stylish HVAC vents and a two-story glove box design with an inset storage tray in between. Door panels and seats now incorporate a cross-stitched design and include ample door pocket storage. The driving position is higher with better visibility and features a standard 8-inch digital instrument cluster with a 12.4-inch cluster available.

2024 Ford Ranger cabin with display.

Two Center Display Options

Taking center stage is a standard 10-inch  or optional 12-inch integrated infotainment screen with Apple CarPlay and Android Auto capabilities. The infotainment system utilizes Ford’s SYNC 4A operating system that’s capable of over-the-air software updates. A new electronic E-shift gear selector is present on the center console along with a four-wheel-drive select-shift dial for 4WD models. Rear seat functionality is improved with the seat backs now offering fold-flat capability that effectively transforms the rear passenger area into additional cargo space. That, paired with under-seat storage compartments and the pickup’s wider cargo bed, makes the new Ranger even more versatile for recreation or work.

An array of driver assist systems are standard or available. Among these are trailer-adaptable blind-spot monitoring, adaptive cruise control with stop-and-go, and Ford’s Active Park Assist 2.0 that allows drivers to remotely parallel or perpendicular-park their Ranger using the FordPass Connect smartphone app. Also handy for trailering are functions like Pro Trailer Backup Assist and Trailer Reverse Guidance, which use cameras to display different angles that aid drivers in accurately and safely backing up their trailers.

2024 Ford Ranger side view.

Stylish 2024 Ford Ranger

Ford ‘s Ranger has been an enduring choice for compact and mid-size truck buyers since it first appeared as a 1983 model. Now, with its appealing new generation Ranger, Ford is poised to capture the imagination of mid-size truck buyers who would otherwise consider the likes of competitors Toyota Tacoma and Chevy Colorado. With the entry price of a base Ranger XL SuperCrew coming in at  $34,160, order banks opening imminently, and deliveries beginning late this summer, we’ll know how successful the new Ranger will be soon enough.