The electric vehicle (EV) industry is no longer emerging – it’s a global race. You don’t need headlines to see the electric revolution underway; you just need to look around. From quiet electric lawnmowers to battery-powered tools and sleek EVs in driveways, electrification is here, and it’s being driven by real consumer choice – not just regulations.
Electric technologies are more efficient, quieter, and cleaner. But full-scale electrification still faces major hurdles, especially in how we power EVs and manage that power once it’s onboard. At the heart of this transformation is the challenge of managing energy on both sides of the plug: from the grid to the vehicle, and from the battery to the wheels.
This is where Eaton excels. With over a century of experience managing electrical and mechanical power, Eaton brings a unique, system-level perspective to electrification, delivering smarter solutions for both infrastructuring and vehicle architecture.
Before an EV can drive a mile, its power must travel through a complex web of electrical infrastructure. The real bottleneck to deploying EV charging at homes, businesses, and public sites isn’t hardware, it’s ensuring the grid can handle the added load.
Eaton’s Electrical Sector has long powered critical infrastructure like hospitals and data centers. Today, that same expertise is helping to scale EV charging networks. From circuit breakers and switchgear to UPS systems and advanced metering, Eaton’s portfolio ensures that power can be delivered safely, reliably, and efficiently.
To simplify deployment, Eaton partnered with ChargePoint, combining chargers, power distribution gear, and engineering services into a single solution. This streamlines electrification for businesses and municipalities.
Looking ahead, Eaton and ChargePoint are also developing bidirectional charging and vehicle-to-everything (V2X) capabilities. These technologies will allow EVs to feed power back to homes or the grid, turning vehicles into mobile energy assets.
Managing energy doesn’t stop at the charging cable. Inside the vehicle, power must be used wisely to maximize range, performance, and safety. Eaton’s Mobility Group brings decades of experience in vehicle power electronics, safety systems, and drivetrains to meet this challenge.
One example is Eaton’s Battery Disconnect Unit with Breaktor protection, which integrates the functions of fuses, contactors, and pyro switches into a single, compact device. This innovation enhances safety by enabling ultra-fast fault isolation while reducing the number of components – making electric vehicles lighter, more efficient, and more reliable.
Another innovation is the Battery Configuration Switch (BCS), developed with Munich Electrification. It allows EVs to seamlessly switch between 400-volt and 800-volt charging systems without compromising performance, improving both compatibility and reliability.
One of the most overlooked challenges in EV design – especially for commercial vehicles – is drivetrain performance. Traditional direct-drive EV systems struggle with acceleration, high-speed efficiency, and gradeability, especially when carrying heavy loads.
Eaton solves this with a portfolio of EV transmissions purpose-built to improve torque, efficiency, and flexibility across light-, medium-, and heavy-duty commercial vehicle platforms.
Its heavy-duty 4-speed EV transmission, recognized as a 2024 Automotive News PACEpilot Innovation to Watch, delivers smooth launches on 30 percent grades and maintains highway speeds on inclines as steep as 7 percent. The transmission leverages a proven layshaft architecture – common in automated manual transmissions (AMTs) – but reengineered for EVs. Without a clutch, gear shifts are synchronized by the traction motor, resulting in greater efficiency and seamless performance.
Medium-duty EVs benefit from 4- and 6-speed variants that have logged over 2 billion real-world miles. Their lightweight countershaft design and electric gear actuation allow for smaller, more efficient motors – reducing battery size and improving range.
Also, part of the lineup is Eaton’s ultra-compact 4-speed transmission, which delivers exceptional torque density, more payload capacity, extended range, and added space for battery packaging. This design makes it easier for OEMs to tailor powertrains to their specific duty cycles.
Together, these EV transmissions help overcome the limitations of direct-drive systems, providing diesel-like performance while improving acceleration, climbing ability, and highway cruising efficiency. This matters in real-world applications where every percent of efficiency and every pound of payload makes a difference.
In EVs, even the smallest components can have an outsized impact on performance. Eaton continues to lead in terminals and connectors that maximize conductivity and minimize heat loss. Products like high-power lock box terminals and RigiFlex busbars ensure efficient power flow to critical subsystems – from infotainment and climate control to traction motors and braking.
These components support flexible vehicle architectures, enabling OEMs to customize designs while maintaining safety and performance.
Reliability is critical, especially in crash scenarios. Eaton’s dual-trigger pyro fuses act like airbags for the electrical system, disconnecting power instantly in the event of a crash. Combined with Breaktor technology and Bussmann EV fuses, Eaton offers a full spectrum of circuit protection tailored to evolving EV requirements.
These systems help EVs meet the toughest safety standards without adding unnecessary weight or complexity – an essential balance for today’s high-performance electric vehicles.
What sets Eaton apart isn’t just one standout product, it’s the company’s ability to manage power from the transformer to the transmission. The Electrical Sector ensures grid readiness and smart infrastructure. The Mobility Group ensures vehicles are equipped to use that power safely and efficiently.
Few companies have the breadth and depth to support the entire EV power journey. Fewer still have done so with the legacy of safety, innovation, and sustainability that Eaton brings to every product it builds.
Electrification is no longer a dream – it’s happening. But to reach its full potential, the industry needs partners who understand how to connect every dot in the power ecosystem. Eaton manages both sides of the plug, and that may be exactly what the EV industry needs to bridge the gap between promise and progress.
Mike Froehlich is Global Vice President of Engineering-eMobility at Eaton., an intelligent power management company that makes products for the mobility, utility, industrial, aerospace, and other markets.
There was a time when environmental leadership in the auto industry was a scarce commodity. Seventeen years ago, when Green Car Journal announced its first Green Car of the Year® in Los Angeles, it was difficult to identify more than a few dozen truly worthy vehicles to be considered for the honor. Today it is a formidable challenge in a different way. Now, analyzing the expansive field of green cars that champion greater environmental performance can be downright mind numbing, along with the process of honing the list down to a manageable number of candidates for each of our Green Car Awards™.
Still, this is a great problem to have and we’re up to the challenge. In fact, we celebrate the difficult and time-consuming process. This sheer number of greener models means that all of us benefit from the ability to buy and drive an increasing number of vehicles that champion a lighter impact on the environment.
As finalists are evaluated during the judging process, Green Car Journal weighs an array of important criteria such as environmental achievement, cost, value, safety, performance, functionality, and availability. These may vary from one award category to another. For instance, cost is less of a factor in Luxury Green Car of the Year™; greater driving range may not be as critical in Urban Green Car of the Year™; and immediate availability is less of an issue for Commercial Green Car of the Year™, since commercial fleets tend to plan well ahead and are used to scheduled batch builds of specialized vehicles. Some criteria take on more importance, such as electric driving range in most categories where EVs are considered; family friendliness in awards where passenger needs or capacity are important; and tow ratings and realistic long-distance towing and hauling capabilities in the case of Green Truck of the Year™.
There are more complex issues at play today. We’ve seen order banks for some new or popular pickups like the Ford F-150 Lightning and Ford Maverick suddenly close for the model year, which means consumers are no longer able to order one, at least at this time. Since price is an important consideration for most award categories, when we see sudden price hikes in the thousands of dollars, we also take notice. Then there’s the issue of supply chain disruptions and materials shortages that can delay a model’s expected availability. We take all of this into account and dive deep to ensure we’re as up to speed as possible to avoid potential surprises.
Green Car Journal’s Green Car Awards™ program has evolved over the years, most notably with the addition of more award categories to reflect the ever changing and expanding world of environmentally positive vehicles. Plus, along with the ‘greenest’ vehicles honored by the 2023 Green Car Awards™ program, Green Car Journal now recognizes the crucial roles that infrastructure and technology play in enabling a more sustainable driving future.
Let's get to it. Here are the winners of Green Car Journal’s prestigious 2023 Green Car Awards™:
TOYOTA CROWN – The Crown is Toyota's sophisticated new flagship that champions high fuel economy, lower carbon emissions, and appealing style. The five-passenger sedan features a stylish and high tech cabin designed to offer a premium feel. It’s powered by a 2.5-liter THS hybrid estimated to deliver 38 combined mpg, or a more powerful 2.4-liter turbocharged HYBRID MAX powerplant with 340 horsepower. On-demand all-wheel drive is standard.
Finalists for Green Car Journal’s legacy award included the Chevrolet Bolt EUV, Nissan Ariya, Toyota bZ4X, Toyota Crown, and Volkswagen ID.4.
CADILLAC LYRIQ – Featuring upscale styling and a premium theme, the Lyriq is Cadillac’s first all-electric vehicle that’s offered in single or dual motor versions with rear- or all-wheel drive. At a base price of $62,990, the Lyriq features an impressive 312 mile driving range. Satisfying performance is delivered by 340 horsepower in the single motor variant and 500 horsepower in the dual motor version.
Among this award’s finalists were the Cadillac Lyriq, Genesis GV60, Lexus RX, Mercedes-Benz EQB, and Polestar 2.
MITSUBISHI OUTLANDER PHEV – Last year’s introduction of the all-new Mitsubishi Outlander made waves with its more dynamic styling and upscale features. Now the next-generation Outlander PHEV has joined the lineup. Featuring standard all-wheel drive, the twin motor plug-in hybrid SUV now features significantly greater battery electric range of 38 miles and 420 miles overall, plus the addition of three-row seating that was unavailable in the previous generation Outlander PHEV.
Finalists included the Kia Sportage, Mitsubishi Outlander PHEV, Toyota Corolla Cross Hybrid, Toyota Sienna, and Volvo XC40.
RAM 1500 –The RAM 1500 is a model of versatility and functionality that provides pickup buyers loads of choices. It’s available in Quad Cab and Crew Cab configurations, offers two pickup box lengths, two- or four-wheel drive, and diverse power options. These include two hybrids – a 3.6-liter eTorque V-6 and 5.7-liter eTorque HEMI V-8 – plus a 3.0-liter EcoDiesel and 6.2-liter supercharged V-8. RAM can carry payloads up to 2300 pounds tow trailers up to 12,750 pounds.
Finalists considered for this award were the Ford F-150 Lightning, Ford Maverick, Hyundai Santa Cruz, RAM 1500, and Toyota Tundra.
FISKER OCEAN – The all-electric Fisker Ocean SUV features an appealing and sporty design enhanced by an attractive and uncluttered high-tech interior. It’s available in three versions with a driving range of 250 to 350 miles. Beyond its zero-emission electric drive, Fisker is committed to making the Ocean a model of sustainability with over 110 pounds of recycled materials used in its construction, including crushed carbon fiber and plastics from bottles and fishing nets.
Finalists for this award were the Audi Q4 e-tron, Fisker Ocean, Honda CR-V, Kia EV6, and Subaru Solterra.
FORD F-150 LIGHTNING PRO – The F-150 Lightning PRO available to fleets offers 240 to 320 miles of all electric range, depending on battery pack, with a payload capacity up to 2235 pounds. Towing capability up to 10,000 pounds is ideal for urban and regional applications where long-distance towing is not required, since towing can significantly reduce electric range. It’s available with Pro Power Onboard outlets for power at job sites. A Special Services Vehicle variant is made for non-pursuit police department applications.
Finalists for the award were the Brightdrop EV600, Ford E-Transit, Ford F-150 Lightning PRO, Rivian Delivery Van, and Via Motors Chassis Cab.
MINI COOPER SE ELECTRIC – The fully electric MINI Cooper SE carries on the tradition of the MINI as a diminutive two-door hardtop with a fun-to-drive nature and go-kart handling, adding the important distinction of zero-emission operation. The Cooper SE Electric is an ideal vehicle for urban environments, offering a small physical footprint, easy maneuverability, and an electric driving range of 114 miles between charges.
Finalists included the BMW X1, Chevrolet Bolt, Kia Niro, MINI Cooper SE Electric, and Nissan Versa.
JEEP GRAND CHEROKEE 4XE – The Grand Cherokee 4xe offers all the outstanding features of Jeep’s conventional SUV with the addition of plug-in hybrid capability. It’s powered by a 2.0-liter turbocharged four cylinder engine and two electric motors delivering a total of 375 horsepower. This Trail Rated Jeep features 25 miles of zero-emission on- and off-road driving and a combined 470 miles of range, can tow up to 6,000 pounds, and ford up to 24 inches of water since all high-volt electronics are sealed and waterproof.
Vying for this award were the RAM 1500 eTorque, Ford F-150 Lightning, Jeep Grand Cherokee 4xe, Jeep Wrangler 4xe, and Rivian R1T.
FREEWIRE TECHNOLOGIES BOOST CHARGER – Freewire Technologies’ Boost Charger integrates lithium-ion battery storage to eliminate the need for expensive electrical service upgrades at gas stations adding EV fast charging. Phillips 66 has installed a Boost Charger at a station near its Houston headquarters and plans to leverage its network of 7,000 Phillips 66, Conoco, and 76 branded sites with additional Boost Chargers.
Finalists included Clean Energy Fuels RNG Stations, EVgo Autocharge+, Electrify America Megawatt Energy Storage, Freewire Boost Charger, and SparkCharge Roadie.
LI-CYCLE SPOKE & HUB TECHNOLOGIES – Li-Cycle’s Spoke & Hub system recycles end-of-life lithium-ion battery packs without requiring dismantling. Batteries undergo a submerged shredding process at regional Spoke facilities in the U.S., Canada, and Europe that produces no wastewater, with the output a black mass consisting of critical metals including lithium, cobalt, and nickel. A centralized Hub facility then processes the black mass and creates battery grade materials for reuse.
Finalists considered for this award were BMW eDrive Zones, ConnectDER, Ford Home Integration System, GM Hydrotec Fuel Cell Power Cubes, and Li-Cycle Lithium-Ion Battery Recycling.
Rising above a substantial field of ‘green’ competitors to become a Green Car Awards™ candidate is a noteworthy achievement in itself. To honor these vehicles, all finalists considered in a Green Car Awards™ category are recognized for their commendable environmental achievement with Green Car Journal’s 2023 Green Car Product of Excellence™.